Automatic Blister Packing Machine​

Automatic Blister Packaging Solutions for Pharmaceutical, Medical, Food & Consumer Products

An automatic blister packing machine forms cavities in film or foil, places products into each cavity, seals the web with a lidding material and cuts it into finished packs. URMACHINE configures machines for tablets, capsules, medical devices and selected food or personal-care products according to the pack design, material and required output.

URMACHINE DPP Series Automatic Blister Packaging Line
Precision Aluminum Blister Forming and Sealing Die
Precision
in Every Dose

Blister Packaging Materials and Forming Options

The forming web and lidding material affect cavity design, product protection and sealing. Confirm the final structure through material specifications, forming trials and pack-level seal testing.

01

PVC / PTP Aluminum

Proven performance. Global standard for pharmaceutical blister packaging.

TRUSTED
WORLDWIDE
Barrier Performance Moisture & Oxygen Proof with PVDC/Aclar upgrades
Supported Forming Standard Thermoforming (130°C – 160°C)
Typical Formats PVC, PVC/PVDC, PVC/PE/PVDC, Duplex/Triplex Laminates
Sealing Foil Hard-tempered PTP Aluminum (20–25μm) with Heat-seal Lacquer
02

Alu-Alu

Maximum barrier protection for sensitive products.

MAXIMUM
PROTECTION
Barrier Performance 100% Total Barrier against Moisture, Light, Gas & Aroma
Supported Forming Cold-Forming (Plug-assisted mechanical die, 0°C heat)
Substrate Structure OPA / AL / PVC (Cold-Form Foil, 45–50μm Aluminum)
Recommended Applications Highly hygroscopic APIs, effervescent tablets, hormones
03

PET / PP

Clear, durable and recyclable solutions for modern needs.

CLEANER
BRIGHTER
GREENER
Sustainability Profile Mono-material design, chlorine-free, fully curbside recyclable
Optical Clarity Ultra-high transparency with high tensile impact strength
Machine Process Pre-heating contact plates with precise servo tension control
Supported Material A-PET, G-PET, Polypropylene (PP), Mono-PE structures
04

Paper-Based

Sustainable options for a lower environmental footprint.

A MORE
SUSTAINABLE
TOMORROW
Eco Credentials FSC-certified virgin pulp, compostable & biodegradable
Processing Method Moisturized thermo-press deep drawing cavity formation
Barrier Lining Water-based dispersion barrier coating for moisture barrier
Lidding Solution Heat-sealable fiber paper foil with push-through perforation

Blister Packaging Applications

MACHINE SERIES

URMACHINE Blister Packing Machine Models

Compare compact development machines, production platforms and specialty pack systems by the blister you need to make—not the model number alone.

View All Machines →
DPP-88 compact automatic blister packing machine

DPP-88

A compact platform for laboratory trials, formulation development and short production runs. Define tooling and feeding from your product dimensions and sample blister drawing.

DPP-140 Alu-PVC and Alu-Alu blister packing machine

DPP-140

A compact production option for small batches and varied blister formats. Compare its forming envelope and tooling requirements against your actual pack drawing.

DPP-260 pharmaceutical blister packaging machine

DPP-260

A mid-range platform for recurring tablet and capsule production. Feeding, inspection and downstream connections are specified around the required format and output.

DPP-350 wide-format automatic blister packing machine

DPP-350

A wider-format option for larger blister layouts and selected multi-lane applications. Confirm the web, tooling and feeder design against the finished pack specification.

DPP-420 roller-type blister packaging machine for medical products

DPP-420

A roller-type platform for wider medical and specialty pack formats, including selected kit applications. Product handling and inspection are engineered around the application.

UR-520 four-side-seal soft blister packing machine

UR-520

A large-format, four-side-seal system for medical kits and flexible pack designs. Assess it by pack dimensions, sealing requirements and product handling—not cycle rate alone.

Compare URMACHINE Blister Packing Machines

These six platforms do not all produce the same type or size of blister. Compare forming dimensions and depth alongside the finished pack format, suitable materials, feeding approach and required line connections. Final output is confirmed using your product and blister drawing.

01
DPP-88 blister packing machine

DPP-88

R&D • Clinical Trial

02
DPP-140 blister packing machine

DPP-140

Small-to-Medium Pilot

03
DPP-260 blister packing machine

DPP-260

Standard Production

04
DPP-350 blister packing machine

DPP-350

Medium-to-High Output

05
DPP-420 blister packing machine

DPP-420

High-Volume Industrial

06
UR-520 blister packing machine

UR-520

Integrated Line

MODEL SPECIFICATIONS
DPP-88
DPP-140
DPP-260
DPP-350
DPP-420
UR-520
01 / FORMING & ENVELOPE CAPACITY
Forming Area Max. L × W (mm)
120 × 110 mm
158 × 110 mm
250 × 130 mm
350 × 130 mm
390 × 150 mm
400 × 500 mm
Max. Forming Depth Draw depth (mm)
15 mm
26 mm
26 mm
15 mm
26 mm
60 mm
Max. Foil Web Width Reel capacity (mm)
80 mm
140 mm
250 mm
350 mm
—
—
Operating Speed Output frequency
15–45 cuts/min
15–45 cuts/min
15–45 cuts/min
15–45 cuts/min
10–50 cycles/min
5–16 cycles/min
02 / FEEDING, AUTOMATION & INTEGRATION
Feeding Mechanism Compatible feeders
Manual / Brush Box
Vibratory Track Feeder
Universal: Vibratory, Vision Counter, Pick & Place
Multi-track Dedicated Feeder
Robotic Delta Sync Feeder
Automated Assembly Infeed
Line Integration Downstream connectivity
Standalone
Cartoner Link
Cartoner • Checkweigher • Vision Reject
Cartoner • Case Packer
Full Secondary Packaging Line
Turnkey Automated Packaging Line

How to Choose the Right Blister Packing Machine

Start with the product and finished pack. Then define the material, output and level of automation.

Pharmaceutical tablets, capsules and caliper measurement

Start with your product.

Product type & dimensions

Size, shape and sensitivity guide cavity geometry and feeding.

Required blister format

Define the pocket layout, pack count and finished card size.

Match material and process.

Thermoforming or cold forming

Select the process around packaging material and barrier requirements.

Changeover frequency

Plan tooling and access for your product and format mix.

Blister foil roll and stainless steel tooling mould
Automated blister packaging line conveyor

Think beyond the machine.

Target production output

Match operating speed to pack format and production demand.

Inspection & downstream

Specify coding, quality checks and integration with other equipment.

Let's Build a
Healthier Tomorrow

Discover how URMACHINE can create the right blister packaging solution for your production needs.

BLISTER PACKAGING PROCESS

How an Automatic Blister Packing Machine Works

From web preparation to finished blister discharge, each stage is configured for the selected material, product and pack format.

Blister packaging process demonstration
STEP 01 / FILM UNWINDING & PREPARATION

Controlled Film Feeding. Stable Thermal Prep.

The forming web is unwound under controlled tension and alignment. Thermoforming films are heated as required; cold-form laminates follow a different preparation path.

Contact Heating Plates

Even planar temperature profile prevents material degradation.

Tension Servo Drive

Consistent web pull without stretch or edge deformation.

Multi-Substrate Ready

Dedicated presets for PVC, PVDC, PP and barrier foils.

Built Around Your Product. Engineered for Reliable Production.

From product feeding and blister forming to sealing, inspection and downstream integration, every URMACHINE system is configured around your product, packaging material, required output and production environment.

Key benefits

Stable & Consistent Production

Designed for reliable forming, feeding, sealing and cutting throughout continuous production. The machine coordinates each packaging step to maintain consistent blister quality and accurate product positioning, helping manufacturers achieve stable output and reduce interruptions during daily production.

Key benefits

Engineered Around Your Product

Every product has different characteristics, dimensions and feeding requirements. URMACHINE can configure feeding systems, forming tools, sealing systems and machine parameters according to your product and packaging format, providing a solution that fits your specific production process rather than relying on a one-size-fits-all configuration.

Key benefits

Flexible Production Options

Different production stages require different machine capabilities. URMACHINE offers blister packaging solutions for laboratory development, small-batch production, pilot projects and industrial-scale manufacturing, allowing you to select a suitable machine configuration based on production volume, blister format, product type and future capacity requirements.

Key benefits

Easy Line Integration

A blister packing machine can operate as a standalone system or become part of a complete automated packaging line. URMACHINE machines can be configured for integration with inspection, coding, cartoning and downstream packaging equipment, helping connect primary blister packaging with secondary and end-of-line processes.

Key benefits

Built for Long-Term Use

Blister packaging equipment is a long-term production investment. URMACHINE focuses on robust machine construction, practical component access and configurable systems to support daily operation, maintenance and future adjustments. Machine configurations can also be adapted as packaging formats, product requirements or production needs change.

From Blister Packing to a Complete Packaging Line

Connect inspection, coding, cartoning, traceability and end-of-line equipment around one coordinated production flow.

From Blister Packing to a Complete Packaging Line - URMACHINE
SCALABLE CONFIGURATION

Fully turnkey smart line connecting vision check, cartoning, serialization, case packing and palletizing.

01

Stand-Alone Blister Machine

Level 01 Stand-Alone Blister Machine Diagram
02

Blister + Cartoning Line

Level 02 Blister plus Cartoning Line Diagram
03

Fully Integrated End-of-Line Solution

Level 03 Fully Integrated End-of-Line Diagram
→

PVC-free blister packaging.
Same performance. Sustainable
future.

URMACHINE feeding systems

Containment technologies in
blister packaging

FAQ & ENGINEERING GUIDE

Alu-Alu Packaging Machines: The Ultimate FAQ Guide

Expert answers to cold forming mechanics, barrier protection, dual-material modular tooling, and line performance limitations

It is a specialized packaging device that uses a cold-forming stamping mechanism—rather than heat thermoforming—to press aluminum cold-form foil into deep cavities, fill them with products like pills or capsules, and heat-seal a top layer of aluminum foil over them.

Unlike plastic thermoforming which uses heat to soften PVC, cold forming uses a punch and die to mechanically press aluminum composite film into shape at room temperature without preheating.

Alu-Alu packaging offers complete opacity and superior barrier protection against water vapor and oxygen, making it ideal for highly moisture-sensitive or hygroscopic drugs that degrade in standard transparent PVC blisters.

Yes, many modern packaging machines feature interchangeable or dual-forming stations, allowing operators to switch between thermoforming (for PVC) and cold-forming tooling (for Alu-Alu) with modular parts.

They generally run at a slower production speed compared to plastic blister lines due to the mechanical stamping process, and the opaque aluminum requires advanced automated vision systems for non-destructive inspection.

Contact information

Email

venti@urmachine.com

Tel

+86 17365104069

Address

No. 163 Wangjiang Street, Dongshan Subdistrict, Ruian City, Wenzhou City, Zhejiang Province, China

Working Hours

Monday to Friday: 9:00 - 18:00

Send us A Message

No need register, just fill in contact info below, we will reply you within 24 hours!
en_USEnglish

Request a Quote

  • For project inquiries or technical drawings, please email us at venti@urmachine.com.
  • We will contact you within 1 working day