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Bottle Cartoning Machine

Our bottle-cartoning machine series sets the industry benchmark for high-speed, safe, and continuous automation of secondary packaging. Specially designed to accommodate cylindrical and custom-shaped bottles, this multi-functional platform seamlessly integrates automated container separation, multi-fold instruction manual folding, instruction manual insertion, and tight sealing, creating a highly efficient, unmanned production line.

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High Speed Cartoning Machine -pic
01 / Product Overview

Bottle Cartoning Machine

Our **Bottle Cartoning Machine** series sets the industrial benchmark for high-speed, secure, and continuous secondary packaging automation. Specially engineered to accommodate both cylindrical and non-standard custom-shaped bottles, this versatile platform effortlessly unifies automated container separation, multi-fold leaflet folding, leaflet insertion, and tight carton closing into a highly efficient, unmanned production line node.

Conventional Feeders: High risks of glass bottle friction collision, scratch damage, and unstable loading speeds on slim or lightweight plastic containers.
Our System: Continuous rotary pocket positioning tracking with synchronized overhead polymer pushers for 100% damage-free box insertion.
02 / Core Advantages

Packaging Engineering Excellence

01 . Zero Structural Shock

Scratch-Free Starwheel Handling

Engineered with custom-molded, wear-resistant **anodized aluminum starwheels and pocket transport conveyors**. The system smoothly isolates and guides glass or plastic bottles into horizontal tracks, eliminating harsh metal-to-glass shocks to prevent scuffing, cracking, or cosmetic label damage.

02 . Process Integration

Automated Inline Leaflet Insertion

Fully compatible with elite high-speed **automatic leaflet folding folders (such as German GUK components)**. Flat literature sheets are folded online and inserted concurrently with the bottle track, perfectly adjusting to diverse medical or cosmetic booklet thicknesses and geometries.

03 . Multi-Product Agility

15-Min Quick Toolless Changeover

Fitted with digital positioning indicators, intuitive snap-lock quick levers, and quick-change drop-in format components. Switching different production runs between micro vial dropper bottles, syrup bottles, or premium skincare jars takes **less than 15 minutes without any tools**.

04 . Fail-Safe Verification

Smart "No Bottle, No Carton" Monitoring

Utilizes advanced fiber-optic photo-sensors executing a highly responsive, continuous control loop. If an upstream track flags a missing bottle or misfolded leaflet, **carton suction suspends instantly**, completely eliminating empty-box distribution waste.

05 . Downstream Synchronization

Seamless Turnkey Production Line Interoperability

Acts as an intelligent packaging node. The machine delivers flawless plug-and-play synchronization with upstream **liquid filler lines, tablet counters, and capping machinery**, as well as downstream track-and-trace serialization cameras, checkweighers, and case packers.

Technical Performance

Specification Dashboard
Equipment Model
UR-120
Main Motor Power
1 kW
Working Pressure
≥ 0.6 MPa
Air Consumption
20 m³/h
Carton Board Specification
250 - 350 g/m²
Machine Net Weight
1100 kg
Production Capacity
50 - 70 box/min (Related to product size)
Power Supply
220V / 380V, 50Hz
Carton Size Limitations (L × W × H)
(55-160) × (35-90) × (15-45) mm
Machine Dimensions (L × W × H)
3400 × 1300 × 1700 mm
04 / Industry Vertical Application

Customized Packaging Solutions

Engineered for high-efficiency continuous lines, our horizontal cartoning systems easily accommodate diverse product formats, guaranteeing flexible and toolless integration.
[ SECTOR_01 ]

Pharmaceutical & Medical Devices

Blister Packs & Strips
Synchronized multi-plate stacking and automated loading for Alu-PVC and Alu-Alu grids enclosing tablets or capsules.
Ointments & Creams
Smooth feeding and secure cartoning for aluminum or plastic laminate medicinal squeeze tubes following the filling station.
Vials & Ampoules
Impact-free transport pocket tracking for fragile glass injection vials pre-nested inside thermoformed plastic trays.
pharmaceutical blister cartoner medical tube boxing machinery vial tray horizontal cartoning line
[ SECTOR_02 ]

Cosmetics & Personal Care

Skincare Jars & Bottles
Gentle, scratch-free mechanical push profiles protecting high-gloss glass lotion bottles and premium cream jars.
Facial Masks & Pouches
High-speed continuous stack-loading and cartooning configurations for sheet masks and cosmetic sachets.
Topical Squeeze Tubes
Precise direction and alignment tracking for facial cleansers, hand creams, and toothpaste boxes.
cosmetic tube cartoner machine sheet mask pouch packaging system toothpaste box cartoner
[ SECTOR_03 ]

Food, Bakery & Confectionery

Snack Pouches & Bags
Seamless inline integration for cartoning pillow pouches of biscuits, potato chips, and pet treats.
Bakery Trays & Bars
Horizontal push-loading for thermoformed cookie trays, chocolate bars, granola energy sticks, and frozen pies.
Sachets & Condiments
Multi-lane counting and vertical stacking systems for instant coffee 3-in-1 sachets and sauce packets.
biscuit pouch cartoning machine chocolate bar horizontal packager food sachet boxing equipment
Featured View
Featured View 1
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Contact information

Email

venti@urmachine.com

Tel

+86 17365104069

Address

No. 163 Wangjiang Street, Dongshan Subdistrict, Ruian City, Wenzhou City, Zhejiang Province, China

Working Hours

Monday to Friday: 9:00 - 18:00

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  • For project inquiries or technical drawings, please email us at venti@urmachine.com.
  • We will contact you within 1 working day