Vial Cartoning Machine

Our Vial Cartoning Machine series is engineered to bridge the gap between high-speed secondary packaging automation and fragile glass protection constraints. Specially optimized for micro liquid containers, injection bottles, and glass ampoules across the pharmaceutical, biotech, and premium cosmetic sectors, this high-performance architecture seamlessly unifies automated vial feeding, inner plastic/paperboard tray denesting, multi-fold leaflet insertion, and secure box closing into a rugged, fully continuous line node.

UR-130 Food Cartoning Machine

Vial Cartoning Machine

Our **Vial Cartoning Machine** series is engineered to bridge the gap between high-speed secondary packaging automation and fragile glass protection constraints. Specially optimized for small liquid containers, injection bottles, and glass ampoules, this high-performance architecture seamlessly unifies automated vial feeding, inner plastic or paperboard tray denesting, multi-fold leaflet insertion, and secure box closing into a rugged, fully continuous line node.

Linear Pushers: High risks of glass-to-glass friction collision, scratch damage, and tip-over leakage during sudden stop-starts.
Our Innovations: Shock-free rotary starwheel indexing tracking with horizontal polymer guide pockets for 100% impact-free carton insertion.

Fragile Glass Packaging Excellence

01 . Zero Structural Shock

Impact-Free Indexing Starwheel Infeed

Engineered with custom-molded, wear-resistant **anodized aluminum starwheels and engineering polymer pocket tracks**. The machinery isolates and handles individual vials horizontally or vertically without harsh glass-to-glass scraping, entirely preventing micro-cracks or label tearing.

02 . Tray Packaging Flex

Automated Inline Tray Denesting & Insertion

Features integrated **thermoformed plastic tray or micro-corrugated paperboard insert nests**. The cartoning mechanism automatically unfolds or denests the internal protective tray, places the delicate vial, folds the leaflet inline, and loads the complete unit securely into the outer box.

03 . Format Flexibility

15-Min Universal Toolless Changeover

Optimized for highly dynamic biotech and pharmaceutical operations. Utilizing precise digital scale readouts, quick-locking handwheels, and drop-in format cassettes, switching production runs between micro vial droppers, 10ml liquid injectables, or oral solution jars takes **under 15 minutes without any mechanical tools**.

04 . Cleanroom Sanitation

cGMP Open Balcony Layout Frame

Constructed strictly using premium **304 & 316L stainless steel** with an open cantilever balcony architecture. The layout completely separates mechanical driving elements from the clear packaging zone, eliminating hidden dust traps to ensure fast sanitization washdowns and compliance with strict FDA codes.

05 . Downstream Synchronization

Flawless Turnkey Production Line & Serialization Integration

Functions as an intelligent packaging hub. It delivers flawless synchronization with upstream **liquid vial washing-filling-capping lines and freeze dryers**, as well as downstream automated checkweighers, hot-melt glue sealers, tamper-evident labelers, and track-and-trace **camera serialization systems** for complete batch data compliance.

Technical Performance

UR-130 Specification Dashboard
Production Capacity
30 - 120 boxes/min
Power Supply (Motor)
1.5 kW (220/380V 50Hz)
Compressed Air Pressure
≥ 0.6 MPa
Air Consumption
120 - 160 L/min
Carton Quality Request
250 - 400 g/m²
Machine Total Weight
1500 kg
Applicable Carton Size Range (L×W×H)
(70-200) × (35-120) × (14-90) mm
Overall Machine Dimensions (L×W×H)
3220 × 1210 × 1770 mm
Applicable Carton Closing Style
Tuck-in Mechanical / Hot-melt Glue Sealing
04 / Specialized Glass Infeed Sectors

Vial Cartoning Solutions

Delivering friction-free mechanical positioning, tray nesting synchronization, and secure box insertion for diverse glass vial specifications.
[ SECTOR_01 ]

Pharmaceutical Sterile Injectables

Glass Liquid Vials & Ampoules
High-precision horizontal feeding and cardboard boxing for liquid antibiotics, vaccines, and hormonal injections pre-nested inside custom protective trays.
Serialization & Inspection Node
Interfaces smoothly with high-speed vision inspection arrays and downstream OCR cameras to print and verify pharmaceutical barcodes.
pharmaceutical vial cartoner machine ampoule blister tray boxing equipment liquid vial horizontal packing line
[ SECTOR_02 ]

Biologicals & Lyophilized Powders

Lyophilized Vial Combinations
Simultaneous multi-product loading that groups a freeze-dried powder vial alongside an ampoule of liquid solvent into a single compartmentalized box tray.
Cold-Chain Moisture Defense
Continuous handling arrays built to manage chilled containers coming out of lyophilization tunnels, completely preventing line slippage.
lyophilized vial cartoning machine powder injection vial packing tools multi product component box packer
[ SECTOR_03 ]

Premium Cosmetic Vials & Serums

Glass Serum Droppers & Ampoules
Delicate horizontal transport lines handling high-gloss beauty serums, hyaluronic acid ampoules, and anti-aging vials with zero scratch risks.
Luxury Structural Paperboard Flex
Features adjustable tuck-in tracking grids that seamlessly fold complex, high-end gift display cartons with flawless seam alignment.
cosmetic vial cartoning equipment beauty serum bottle boxing tool glass ampoule horizontal packager
[ SECTOR_04 ]

Veterinary Meds & Diagnostics

Heavy Veterinary Vials
Automated packaging solutions engineered for larger, dense glass bottles containing animal vaccines or livestock healthcare supplies.
Fail-Safe Material Control
Intelligent fiber-optic monitoring loops that instantly suspend carton vacuum extraction if an upstream diagnostic vial tray is empty or misaligned.
veterinary vial packing machinery diagnostic vial kit horizontal cartoner large glass bottle boxing device

Contact information

Email

venti@urmachine.com

Tel

+86 17365104069

Address

No. 163 Wangjiang Street, Dongshan Subdistrict, Ruian City, Wenzhou City, Zhejiang Province, China

Working Hours

Monday to Friday: 9:00 - 18:00

Send us A Message

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Request a Quote

  • For project inquiries or technical drawings, please email us at venti@urmachine.com.
  • We will contact you within 1 working day