Capsule Filling
Pouch Packing
Liquid Capsule Filling Sealing
Blister Packing
Capsule Counting
Effervescent Tablets Tube Filling
Tube Filling and Sealing
Cartoning Machine
Tablet Press Machine
Case Packing Machine
Automatic Capsule Separating Machine
The Automatic Capsule Separating Machine (also known as a capsule decapsulator) is a precision-engineered recovery system designed to salvage valuable powder or pellets from rejected capsules. By automating the separation of capsule caps and bodies, it eliminates the need for manual cutting, ensuring a high-speed, hygienic, and damage-free material recovery process that complies with strict pharmaceutical standards.
High-Speed Reclamation
Capable of processing up to 400 capsules per minute, significantly reducing waste in high-volume production lines.
Efficient Dust Management
Features a powerful vacuum intake of 2.7 m³/min to ensure a clean working environment and minimize powder loss during the separation process.
Compact Industrial Design
With a footprint of 500 x 600 mm and a weight of 45 kg, the machine is easily integrated into existing pharmaceutical or nutraceutical manufacturing suites.
Low Energy Consumption
Operates on a standard 220V supply with a total power draw of only 0.18 kW, making it an energy-efficient solution for material recovery.
Application of fully Automatic Capsule Separating Machine
Powder Filling
High Precision. Specialized dosing disks ensure uniform filling for fine and cohesive powders with minimal waste.
Inquiry NowPellets
Integrity Guaranteed. Granulation batching stations are a gentle, precise, and compact option for volumetric batching of granules with different properties.
Inquiry NowLiquid Filling
Servo-Driven Accuracy. This liquid filling station is capable of precise volume measurement of hydrophilic and thixotropic liquids. It can also heat the liquid during the filling process to achieve optimal viscosity.
Inquiry NowCombination Filling
Complex Formulation. The NJP series products, with their modular assembly method, can meet a variety of product combination needs. Numerous success stories fully demonstrate our professional capabilities.
Inquiry NownQF Series Automatic Capsule Separating Machine Solutions
The primary advantage of our capsule separating system is its ability to significantly reduce production waste and labor costs. It can process up to 48,000 capsules per hour, far exceeding manual efficiency.
NQF Series
SeparatingThis automated capsule separator provides a reliable solution for both research labs and large factories to maintain zero-waste production cycles.
Download Urmachine Catalog
Providing you with comprehensive support
FAQ
The machine is designed to reclaim high-value powder or pellets from capsules that have been rejected due to quality issues (e.g., incorrect weight, split shells, or improper filling). It automatically separates the cap from the body to recover the active ingredients without damaging them.
This industrial-grade machine is built for high-speed recovery, with a production capacity ranging from 200 to 800 capsules per minute. This allows manufacturers to process large batches of rejects quickly and return the materials to the production cycle.
Yes. Because the machine uses a gentle mechanical separation process rather than crushing the capsules, the powder remains pure and undamaged. When used alongside the integrated 2.7 m³/min vacuum system, the risk of cross-contamination is minimized, ensuring the powder meets purity standards for reprocessing.
The machine is equipped with a high-performance vacuum intake that instantly captures airborne dust during the separation process. This ensures a clean working environment, protects operators from inhaling fine particles, and prevents the loss of valuable materials.
The machine is designed for easy integration. It operates on a standard 220V/50Hz power supply with a very low power consumption of 0.18 kW. Additionally, it requires a compressed air connection with a pressure of approximately 30 Pa for pneumatic sorting.
Not at all. The equipment features a modular, "tool-free" disassembly design. All contact parts are made of pharmaceutical-grade materials and can be quickly removed for thorough sanitization, fully complying with GMP and FDA hygiene standards.
Most automatic separators are versatile and can handle standard capsule sizes (00#, 0#, 1#, 2#, 3#, 4#) with minimal adjustments or by changing specific sorting discs, making it a flexible tool for various production lines.
No. Despite its high speed, the machine is built on a heavy-duty industrial frame with a low center of gravity. This design ensures vibration-free stability and low-noise operation, even during continuous 24/7 recovery tasks.
Recommended Products
Need a complete production line? Check out our [Automatic Cartoning Machines] and [Blister Packaging Solutions.
Contact information
venti@urmachine.com
Tel
+86 17365104069
Address
No. 163 Wangjiang Street, Dongshan Subdistrict, Ruian City, Wenzhou City, Zhejiang Province, China
Working Hours
Monday to Friday: 9:00 - 18:00
English 
Español de México 
Русский