Cartoning Machine Manufacturer
Cartoning machines for pharmaceutical, cosmetic, food, healthcare and consumer products. Compare cartons by product, carton dimensions, output, feeding method and carton closing system.
Find the Right Cartoning Machine
Different products require different feeding, orientation, grouping and insertion systems.
Blister Packs
Cartoning for tablet and capsule blister packs, including single or multiple blister configurations.
Bottles
Carton loading for medicine, supplement, healthcare, cosmetic and other bottled products.
Tubes
Controlled tube orientation and smooth insertion for ointment, cream, cosmetic and similar tubes.
Explore Tube Cartoning →Sachets & Pouches
Count, collate or stack flexible packs before loading them into folding cartons.
Explore Sachet Cartoning →Vials & Ampoules
Controlled handling for fragile pharmaceutical containers and secondary packaging.
Explore Vial Cartoning →Other Products
We can evaluate unusual products according to shape, size, orientation, carton format and required output.
Send Your Product →Which Cartoning Machine Fits Your Product?
Choose according to product type, carton dimensions and required production speed.
DJ-50D
- Maximum carton size: 230 × 120 × 120 mm
- Compact vertical cartoning structure
- Suitable for multiple product applications
- 260 L/min compressed air consumption
UR-120
- Blister plates, soaps and medicine bottles
- Cosmetics and health products
- Automatic carton feeding and product detection
- Carton size: 55–160 × 35–90 × 15–45 mm
UR-130
- Continuous automatic cartoning
- Product feeding and synchronized operation
- Carton size: 70–200 × 35–120 × 14–90 mm
- 120–160 L/min air consumption
Cartoning Machine Specifications
Use this table as a starting point. Final selection should be based on actual samples and production requirements.
| Specification | DJ-50D | UR-120 | UR-130 |
|---|---|---|---|
| Type | Vertical Rotary | Horizontal Automatic | High-Speed |
| Speed | 20–50 boxes/min | 50–70 boxes/min | 30–120 boxes/min |
| Carton Range | 60–230 × 20–120 × 20–120 mm | 55–160 × 35–90 × 15–45 mm | 70–200 × 35–120 × 14–90 mm |
| Board | 250–350 g/m² | 250–350 g/m² | 250–400 g/m² |
| Main Motor | 1.5 kW | 1.0 kW | 1.5 kW |
| Weight | 450 kg | 1100 kg | 1500 kg |
What Is a Cartoning Machine?
A cartoning machine, or cartoner, forms folding cartons, loads products and closes the cartons. Depending on the configuration, it can also handle product feeding, leaflet insertion, coding, inspection, rejection and discharge.
Cartoners are widely used for blister packs, bottles, tubes, sachets, pouches, vials and other pharmaceutical, cosmetic, food and healthcare products. They can work independently or as part of a complete packaging line.
How Does a Cartoning Machine Work?
A complete cartoning cycle coordinates the product, carton and optional leaflet.
Product Feeding
Orient and deliver products to the loading station.
Carton Picking
Pick individual flat cartons from the magazine.
Carton Erecting
Open and position the carton for loading.
Leaflet Insertion
Fold and insert instructions when required.
Product Loading
Transfer the product into the erected carton.
Carton Closing
Close with tuck-in flaps or hot melt glue.
Coding & Inspection
Add optional coding, detection or verification.
Reject & Output
Reject non-conforming packs and discharge qualified cartons.
Types of Cartoning Machines
Cartoners can be classified by loading direction, automation level, machine motion and output.
Horizontal Cartoning Machine
Horizontal cartoners load products into cartons from the side. They are commonly used for accurately oriented products such as blisters, bottles, tubes and sachets and can integrate automatic feeding, leaflet insertion and inspection.
Explore Automatic Cartoners →Vertical Cartoning Machine
Vertical cartoners load products into open cartons from above. This can be useful for products that are easier to place vertically. DJ-50D is a vertical rotary cartoner with a listed range of 20–50 boxes/min.
View DJ-50D →Automatic Cartoning Machine
Coordinates carton feeding, product insertion, closing and optional inspection with minimal operator intervention.
Automatic Cartoning Machines →Semi-Automatic Cartoning Machine
Retains manual involvement in selected steps and can suit lower-volume or frequently changing production.
Discuss Semi-Automatic Options →Intermittent Motion Cartoner
Stops carton movement during selected operations, supporting controlled insertion and flexible formats.
Continuous Motion Cartoner
Keeps cartons moving through key operations and is typically associated with higher-output production.
High-Speed Cartoning Machine
Designed for automated lines where output and upstream synchronization are important.
View UR-130 →Which Type Do You Need?
Selection depends on product, carton, feeding method, output and upstream equipment.
Ask an Engineer →Horizontal vs. Vertical Cartoning Machine
Comprehensive technical comparison to help you determine the optimal packaging architecture for your production line.
| Comparison Dimension | Horizontal Cartoner | Vertical Cartoner |
|---|---|---|
| Loading Direction | From the side (Horizontal) Products are pushed smoothly into erected cartons horizontally, ideal for continuous high-speed synchronization. | From the top (Vertical) Products are dropped or gravity-fed into open cartons from above, excellent for specific vertical geometries. |
| Typical Products | Blisters, bottles, tubes, sachets, pouches, and pre-oriented consumer goods. | Products naturally suited to top loading, vials, small containers, or items requiring vertical orientation. |
| Speed & Output | Medium to High Speed Typically ranges from 30 to 120+ boxes/min, supporting automated mass production. | Compact & Steady Typically ranges from 20 to 50 boxes/min (e.g., DJ-50D series), ideal for flexible batch sizes. |
| Representative Example | UR-120 / UR-130 | DJ-50D (Vertical Rotary Series) |
| Changeover & Footprint | Slightly larger footprint; engineered for quick-change tooling mechanisms to minimize downtime. | Compact footprint, highly space-saving on crowded pharmaceutical cleanroom workshop floors. |
| Selection Guidance | Selection Principle: Choose according to product shape, orientation, carton design, required output per minute, downstream packaging lines, and cGMP compliance requirements. | |
Horizontal vs. Vertical Cartoning
Machine
| Comparison | Horizontal Cartoner | Vertical Cartoner |
|---|---|---|
| Loading Direction | From the side | From the top |
| Typical Products | Blisters, bottles, tubes, sachets and oriented products | Products suited to top loading |
| Example | UR-120 | DJ-50D |
| Selection | Choose according to product shape, orientation, carton design, quantity per carton and output. | |
Cartoning Machines by Product
Product characteristics determine the feeding and loading configuration.
Blister Cartoning Machine
Count, collate and load tablet or capsule blister packs into folding cartons.
Bottle Cartoning Machine
Orient and insert medicine, supplement, syrup, healthcare or cosmetic bottles into cartons.
Tube Cartoning Machine
Control tube orientation according to diameter, length and cap direction before carton insertion.
Sachet Cartoning Machine
Count, group or stack one or multiple sachets before cartoning.
Vial Cartoning Machine
Controlled feeding and loading for pharmaceutical vials and small glass containers.
Ampoule Cartoning Machine
Handle fragile ampoules according to container dimensions and inner packaging format.
Automatic Feeding Systems for
Cartoning Machines
Reliable cartoning depends on how products are oriented, counted, grouped and delivered to the loading station.
Match the Feeding System to the Product
A blister, bottle, tube, sachet and vial may require completely different handling. Feeding should be selected according to product shape, dimensions, orientation, quantity per carton, required output and upstream equipment.
Blister Feeding
Receive, count or collate single or multiple blister packs.
Bottle Feeding
Control bottle spacing, orientation and timing before carton insertion.
Tube Feeding
Control tube diameter, length and cap direction before loading.
Sachet & Pouch Feeding
Count, stack or group flexible packs according to quantity per carton.
Vial & Ampoule Feeding
Use controlled transfer for fragile pharmaceutical containers.
Customized Feeding
Send samples, photos or videos for an application-specific evaluation.
Carton Closing Methods
Carton structure determines how the finished package should be closed.
Tuck-In Carton
Mechanically fold and insert carton flaps without adhesive for the primary closing action.
- No hot melt glue required
- Clean closing process
- Common in pharmaceutical packaging
Hot Melt Glue
Apply adhesive to compatible carton flaps before pressing and closing.
- Secure carton sealing
- Automatic glue application
- Suitable for compatible carton designs
Not Sure Which Closure?
Send the carton drawing or sample so flap structure, paperboard and production speed can be reviewed.
Send Your Carton →Integrate Your Cartoner Into a
Complete Packaging Line
The cartoning machine can work independently or connect with primary and end-of-line packaging equipment.
Blister Cartoning Line
Tablet & Capsule Bottle Packaging Line
Counter
Tube Cartoning Line
Sachet & Pouch Cartoning Line
How to Choose the Right Cartoning
Machine
The best cartoner is not simply the fastest one. Product, carton, feeding, output and integration all matter.
What Product Are You Packing?
Product shape and handling characteristics determine the feeding and insertion system.
What Are the Product Dimensions?
Provide length × width × height or diameter.
How Many Products per Carton?
Quantity affects counting, grouping, stacking and insertion.
What Is the Carton Size?
Provide finished carton dimensions and preferably a drawing or sample.
What Output Do You Need?
Use the stable output required by the complete line, not only a theoretical maximum speed.
Do You Need a Leaflet?
Confirm whether it is pre-folded or needs automatic folding and detection.
How Is the Carton Closed?
Confirm tuck-in, hot melt glue or another flap structure.
What Inspection Is Required?
Consider product, leaflet, barcode, vision and reject requirements.
Will It Connect With Other Machines?
Provide upstream/downstream models, speed and layout for integration review.
Information We Need to Recommend
a Cartoning Machine
| Information | What to Provide | Example |
|---|---|---|
| Product Type | What are you packing? | Blister / Bottle / Tube |
| Product Size | Dimensions | L × W × H / Diameter |
| Product Photo / Video | Shape and handling | JPG / MP4 |
| Quantity per Carton | Products in each carton | 1 / 2 / 10 pcs |
| Carton Size | Finished dimensions | L × W × H |
| Carton Drawing | Structure and flaps | PDF / CAD / AI |
| Required Output | Stable target | 60 cartons/min |
| Leaflet | Requirement | Yes / No |
| Closure | Closing method | Tuck / Glue |
| Existing Equipment | Machines before / after cartoner | Model + Speed + Layout |
Test Your Product Before Machine Delivery
Where practical, actual products and packaging materials can be used during setup and testing to verify the agreed cartoning process.
01 Product Feeding Test
Check orientation, transfer and feeding stability.
02 Carton Opening Test
Verify carton picking, opening and positioning.
03 Product Insertion Test
Confirm smooth product loading.
04 Leaflet Test
Verify feeding and insertion when required.
05 Carton Closing Test
Test the agreed tuck-in or glue closure.
06 Continuous Running Test
Evaluate operation under agreed conditions.
07 Factory Acceptance Test
Perform FAT according to agreed project scope and criteria.
Your Cartoning Machine
Manufacturer in China
From product evaluation and configuration to testing and line integration, URMACHINE supports cartoning projects around the actual packaging requirement.
Engineering
Configure around product, carton, output and line requirements.
Manufacturing & Assembly
Production, assembly, wiring, adjustment and setup.
Quality Control
Inspection throughout manufacturing and final testing.
Sample Testing
Test customer products and packaging materials where practical.
FAT
Factory acceptance testing according to agreed scope.
After-Sales Support
Technical support, documentation and spare-parts assistance.
Cartoning Machine FAQ
GET A CUSTOM QUOTE
Tell Us About Your Product
The more product, carton and target-speed information you
provide, the easier it is for our engineers to recommend theright machine. You can also arrange a product cartoning test
before final selection.
- Product type & dimensions
- Carton size
- Target speed
- Product photos / drawings
- Feeding & automation requirements
venti@urmachine.com
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