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ZY-CP400 Automatic Top Load Case Packer

Vertical Servo Top-Loading Packaging System for Fragile & Flexible Products

The ZY-CP400 Automatic Top Load Case Packer is a high-performance vertical case packing solution engineered for pharmaceutical, cosmetic, and daily chemical production lines. Driven by precise servo motion control and equipped with gentle pneumatic vacuum grippers, it collates, picks, and top-loads fragile blister packs, medicine bottles, stand-up pouches, and small folding cartons into shipping cases with zero impact damage, achieving speeds up to 240 cases per hour.

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CORE ARCHITECTURE // SYSTEM DATA

ZY-CP400 / Case Packer

01 // ELECTRICAL PROFILE
AC 380V
3-Phase // 50Hz
LOAD: 4.0kw
02 // PNEUMATIC SUPPLY
0.6 MPa
FLOW RATE: ≤1 m³/h
03 // MATERIAL BUILD
Carbon Steel,
304 Stainless Steel,
Aluminum Alloys
ZY-CP400 Product Layout
04 // OUTPUT THROUGHPUT
1 – 6 ctns / min
Max: 240 ctns / hour
05 // CARTON ENVELOPE
L : 250 – 600 mm
W : 200 – 400 mm
H : 200 – 300 mm
Items: Boxes, Bottles, Bags
06 // PHYSICAL CALIBER
1750 × 1000 × 2500 mm
Net Mass: 880 kg

ZY-CP400 Top-Loading Collation Matrix & RSC Shipping Case Fit

A / TOP LOAD COLLATION
Vertical Multi-Tier Stacking

The ZY-CP400 organizes continuous infeed lines into rigid multi-tier vertical packing matrices, grouping pharma blister cards, pouches, or bottles cleanly to eliminate downstream jams.

Top-Load Collation Matrix Patterns
ZY-CP400 automatic top load case packer 2x3 arrangement matrix
2 × 3 GRID
ZY-CP400 automatic top load case packer 3x4 arrangement matrix
3 × 4 GRID
ZY-CP400 automatic top load case packer 4x6 arrangement matrix
4 × 6 GRID
B / GENTLE VACUUM TOOLING
Custom Pneumatic Gripper Arrays

Equipped with pneumatic vacuum pick and place grippers customized for fragile pharmaceutical boxes, vials, and stand-up pouches, executing zero-impact vertical drops cleanly into cases.

C / CARTON CAPACITY
Universal RSC Shipping Case Fit

High-tier RSC packaging board adaptability ensures smooth handling of outer shipping cartons from (250–600) × (200–400) × (200–300) mm without feeding friction or box distortion.

ZY-CP400 TOP LOAD

Engineering
Excellence.

Translating high-speed automatic kinematics, gentle vacuum suction tooling, and multi-axis fieldbus coordination into a continuous ZY-CP400 top-load case packing architecture.

SPEED // 01

High-Throughput Vertical Loaders

Engineered as an ultra-synchronized vertical loading mechanism driven by servo intelligence, maintaining continuous top-load operations up to 240 cases per hour without mechanical friction.

FLEXIBILITY // 02

15-Minute Rapid Changeovers

A fully optimized toolless quick-changeover case packer core utilizing integrated digital counters and pre-saved HMI profiles to handle multi-SKU batches in under 15 minutes.

INTEGRATION // 03

Automatic Top Load Case Packer Cell

Features a centralized open-access sanitary layout tailored precisely for pharmaceutical compliance. Real-time multi-station interlocks manage carton erecting, collation paths, and vacuum drop control simultaneously.

PACKAGING // 04

Flexible Matrix Product Collation

Advanced sorting tracks rearrange primary packs into precise matrices prior to vertical loading. Supports both adhesive tape and hot melt glue sealing options tailored to heavy-duty transit demands.

URMACHINE // TOP LOAD AUTOMATION MODEL: ZY-CP400

Pack styles

Pharmaceuticals & Healthcare
Pharmaceuticals & Healthcare
Cosmetics & Personal Care
Cosmetics & Personal Care
Daily Chemicals
Daily Chemicals
Food & Beverage
Food & Beverage

Turnkey End-of-Line System Integration

01 // INPUT INTAKE UPSTREAM

Line Consolidation

Seamless upstream cartooning line integration, multi-lane blister packaging tracks, or high-speed bottling rows perfectly synched to the vertical loader cell.

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02 // BUS INTEGRATION INTERLOCK

Network Topology

Managed via real-time fieldbus network synchronization protocols to control high-speed tracking feeds and harmonize automated case packer throughput.

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03 // OUTPUT DISPATCH DOWNSTREAM

Automated Dispatch

Ready-to-plug downstream robotic palletizer connection links built to coordinate flawlessly with secondary checkweighing and end-of-line logistics.

Send Your Samples for a Free Structural Case Testing Service

VERIFICATION 01

Claim your zero-risk evaluation run today with our free structural case testing service to check the perfect box folding alignment.

VERIFICATION 02

We provide full factory acceptance test (FAT) video validation prior to dispatch, ensuring no details are missed.

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Contact information

Email

venti@urmachine.com

Tel

+86 17365104069

Address

No. 163 Wangjiang Street, Dongshan Subdistrict, Ruian City, Wenzhou City, Zhejiang Province, China

Working Hours

Monday to Friday: 9:00 - 18:00

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  • For project inquiries or technical drawings, please email us at venti@urmachine.com.
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