High-Shear Vacuum Emulsifying
Fully Automated Cosmetic Filling
Integrated Lines — Turnkey production line solutions for cosmetic, skincare, and premium personal-care manufacturers.
URMACHINE deeply integrates vacuum homogenizing emulsification, dual-phase temperature control, and high-precision servo tube filling technology. Engineered to deliver flawless, bubble-free cosmetic products inside GMPC-grade cleanroom workshops.
Vacuum Emulsification · Vacuum emulsifier
From formula to finished bulk batch — URMACHINE's ZRJ Series vacuum emulsifying platform covers the full process of dual-phase heating, high-shear homogenizing, vacuum defoaming, and jacketed cooling for cosmetic emulsions.
Vacuum Emulsification · Homogenizing Mixer
- Creams, lotions, ointments, balms, and rich body butters
- Serums, gels, emulsions, sunscreens, and BB / foundation bases
- High-viscosity skincare with fine, stable, bubble-free texture
ZRJ Series Vacuum Emulsifying Bulk Production Process Flow
A modern dual-phase emulsifying process engineered for premium cosmetic emulsions. Ensures uniform droplet size, full vacuum deaeration, and precise temperature control from raw material to finished bulk discharge.
Dual-Phase Heating & Prep
Water-phase and oil-phase ingredients are separately dissolved and heated to target temperature in independent jacketed pots, with stirring to ensure full dispersion.
Vacuum Material Suction
Both phases are drawn into the sealed main emulsifying vessel under vacuum negative pressure, eliminating oxidation and preventing air entrainment during transfer.
High-Shear Homogenizing
A high-speed rotor-stator head shears the blend at up to 3,500 rpm, refining droplets to micron scale while a scraper agitator sweeps the wall for absolute uniformity.
Vacuum Defoaming
Held under continuous vacuum, micro-bubbles are extracted from the emulsion to produce a dense, glossy, fully bubble-free cream or lotion texture.
Jacket Circulating Cooling
Chilled water circulates through the triple-layer jacket to bring the bulk down to filling temperature under gentle slow agitation, locking in active ingredients.
Pressure Discharge & CIP
The finished bulk is pushed out under micro-pressure or vacuum to storage tanks, after which the CIP spray ball performs automated closed-loop cleaning.
Tube Filling & Sealing · Soft Tube Filling-Sealing Solution
RGF Series tube filling & sealing machine — purpose-built for plastic, laminate, and aluminum tubes, integrating tube orientation, bottom-up filling, hot-air or ultrasonic sealing, and coding in a single pass.
Tube Filling & Sealing · Tube Sealer
- Plastic (PE) tubes, laminate (ABL/PBL) tubes, aluminum tubes
- Facial cleanser, hand cream, sunscreen, gel, and ointment fills
- Single or twin-color fills with tamper-evident sealed tube ends
UR Series Tube Filling & Sealing Line Process Flow
Specifically engineered for soft-tube cosmetics. Combines photoelectric mark alignment with hot-air or ultrasonic sealing to produce clean, leak-proof, perfectly oriented tube ends.
Tube Loading & Feeding
Empty tubes are manually or automatically loaded into the indexing tube holders, cap-down, and carried through each station on the rotary turntable.
Photoelectric Orientation
A photoelectric eye reads the printed registration mark and rotates each tube so artwork and seam line up precisely before filling and sealing.
Bottom-Up Precision Filling
A servo dosing nozzle dives into the open tube tail and fills bottom-up while withdrawing, eliminating trapped air and product splash on the seal zone.
Hot-Air / Ultrasonic Sealing
Plastic and laminate tube tails are heated by precise hot air or ultrasonic energy, then pressed flat by sealing jaws to create a strong, clean, leak-proof closure.
Batch Coding & Trimming
The sealed end is embossed with batch and expiry codes, and excess tail material is precisely trimmed for a tidy, uniform finished appearance.
Ejection & Quality Check
Finished tubes are ejected onto the discharge conveyor; faulty seals, mis-oriented, or under-filled tubes are automatically rejected from the line.
Grounded in Rigorous Cosmetic Manufacturing Standards
Four mechanical pillars connect our emulsifying and tube sealing equipment into a coherent cosmetic production matrix, ensuring long-term, hygienic, fault-free operation.
Fine, Stable, Bubble-Free Texture
High-shear rotor-stator homogenizing under full vacuum refines emulsions to micron-scale droplets and removes air, delivering the dense, glossy finish premium skincare demands.
GMPC / ISO22716 Sanitary Build
All product-contact surfaces use electro-polished SUS316L stainless steel with CIP/SIP-ready spray balls and sanitary seals, drastically cutting cleaning and batch-changeover time.
Intelligent Centralized PLC Control
Equipped with Siemens PLC brains and high-definition touch HMIs, enabling real-time temperature and vacuum tracking, one-click recipe recalls, and full process data logging.
Servo Precision & Modular Linkage
Servo-driven dosing and rugged stainless frames keep filling variance within ±0.5%, while modular emulsify-fill-seal linkage scales smoothly from lab batch to mass production.
URMACHINE Cosmetic Process & Equipment Compatibility Matrix
Quickly reference the industrial equipment setup corresponding to each cosmetic process stage and product format, providing modular engineering technical specifications matching.
Building Highly Efficient, Compliant
Modern Cosmetic Cleanroom Factories
Connect directly with the senior engineering team at URMACHINE, based in Wenzhou, Zhejiang. We offer turnkey deep engineering proposals spanning plant layout optimizations, integrated emulsify-fill-seal line synchronization controls, and comprehensive GMPC / ISO22716 validation documentation packs.
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