Desiccant Inserter
The Automatic Desiccant Inserter masters internal packaging logistics at industrial velocities, delivering a flawless, synchronized feed for your moisture-sensitive formulations. Engineered for high-speed integration, this system ensures that every desiccant sachet is precision-cut and accurately placed into the container. As a premier authority in pharmaceutical engineering, our platforms provide the intelligent monitoring required to protect your product's chemical stability and extend its market-readiness.
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Utilizes high-torque stepping motors to guarantee center-cut accuracy, eliminating the risk of sachet leakage or contamination.
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Advanced photoelectric sensors prevent sachet waste and maintain a clean production environment.
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Equipped with a Siemens PLC suite, offering granular control over feeding cadence and seamless synchronization with your filling and capping line.
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Quickly adjustable to handle diverse bottle geometries and desiccant weights, minimizing downtime during format changeovers.
URMACHINE's Automatic Desiccant Inserter Solution
1. High-Precision Insertion
Equipped with advanced servo-driven cutting and insertion mechanisms, ensuring exact desiccant pouch or canister placement into every bottle without jamming.
2. Versatile Desiccant Formats
Easily handles various desiccant types, including strip-wound sachets, bags, canisters, and barrel shapes with minimal tooling changeover.
3. Optical & Mark Sensor Detection
Integrated high-sensitivity optical sensors accurately identify pouch cut marks or canister presence, preventing cutting errors and material wastage.
4. 'No Bottle, No Insert' System
Automated sensor interlocks pause insertion immediately if a bottle is missing, tipped, or improperly positioned, maintaining continuous line efficiency.
5. Broad Container Compatibility
Smoothly adapts to round, square, and oval bottles made of plastic or glass across pharmaceutical, nutraceutical, diagnostic, and food packaging lines.
6. High-Speed Output
Designed for continuous, high-volume production lines, delivering dependable insertion speeds from 60 up to 120+ bottles per minute depending on configuration.
7. Intelligent PLC & Touchscreen Control
User-friendly HMI interface enables quick recipe storage, real-time speed adjustments, insertion count verification, and on-screen diagnostics.
8. cGMP Compliant Construction
Constructed with premium 304/316 stainless steel and transparent safety enclosures to ensure sanitary operation, dust prevention, and easy cleanability.
9. Multi-Stage Safety & Alarm System
Features real-time monitoring for low desiccant supply, bottle jams, blade wear, and door-open interlocks with auto-stop protection.
10. Seamless Packaging Line Integration
Compact footprint designed to integrate directly before tablet counting, cotton inserting, capping, and induction sealing machinery.
Our Desiccant Inserter
Application：Round, flat round, square, and flat square bottles
Desiccant Type：Disc-shaped desiccant bag
Capacity：50-120 bottles/min
Power Supply/Consumption：220V/50HZ; 0.5 Kw (can depend on client)
Overall Size：1600 * 750 * 1780 mm
Material：SS304 (Stainless Steel)
Production Capacity：40-100 bottles/min
Desiccant Length：10-40 mm
Desiccant Width：5-30 mm
Suitable Container Diameter：Φ 30 – Φ 110 mm
Suitable Container Height：50-200 mm
Why Choose Our Desiccant Inserter
This fully automatic Desiccant Inserter is engineered for the pharmaceutical, nutraceutical, and food industries. Utilizing a Siemens PLC and touchscreen system, it delivers precise center-cut feeding, robust bottle handling, and strict cGMP compliance for stable, continuous high-speed production.
Features of Desiccant Inserter
- Utilizes high-torque stepping motors synchronized with advanced photoelectric tracking to identify the gap between sachet strips.
- Integrated with high-sensitivity photoelectric sensors and downstream jam detection.
- Equipped with a full Siemens PLC logic controller and a large-scale color HMI touch screen.
Minimizes costly consumable waste and prevents production line bottlenecks, enabling a fully automated.
Advantages of Desiccant Inserter
- The smooth internal surfaces are easy to sanitize and resist corrosion in regulated environments.
- The machine automatically pauses sachet feeding if a bottle is missing and stops entirely if a downstream blockage is detected.
- Completely eliminates the risk of cutting into the desiccant sachet itself, preventing powder leakage and protecting the chemical stability of your pharmaceutical products.
- Switching between different bottle sizes (from 20ml to 500ml) or desiccant specifications takes only 5–10 minutes.
Top Desiccant Inserter Manufacturer
High-speed, precise packaging provides superior product protection.
Urmachine is a leading Desiccant Inserter manufacturer with 20 years of experience, boasting a 10,000-square-meter plant and over 500 professional employees. We hold more than 50 patents and are dedicated to developing automated blister packaging solutions for the pharmaceutical, food, medical, and electronics industries. As a trusted global supplier, we have delivered over 600 machines to more than 180 pharmaceutical companies in over 40 countries. Our equipment is efficient, precise, and flexible, helping customers improve production efficiency and product protection levels.
16+
Years of Expertise
100+
Office R&D Personnel
10000+
M² of Factory Area
Why choose Urmachine Desiccant Inserter
Quality Assurance:
Urmachine have certificates in accordance with international standards to ensure your safe use.
Worry-free After-sales:
The 1-year long machine warranty protects your machine production.
Full Support:
Strict criteria for the selection of raw materials allow our machines to be 30-50% heavier than similar products.
Comprehensive Support For Your Desiccant Inserter
We maintain a ready stock of machines, ensuring prompt shipment to meet your production needs without delay.
Our inventory includes a comprehensive range of maintenance parts, ensuring minimal downtime by swiftly dispatching replacements as needed.
Technical Support and Training
Technical support and training are integral to our service, empowering your team with expert guidance and knowledge to optimize machine performance and efficiency.
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Desiccant Inserter FAQ
How does the machine ensure the sachet isn't accidentally cut?
We use a high-precision stepping motor paired with advanced photoelectric sensors to identify the exact gap between sachets. The cutting accuracy is maintained within ±1mm, eliminating the risk of powder leakage and product contamination.
Can it handle different desiccant weights (e.g., 1g vs. 5g)?
Yes. The machine is highly versatile and supports various sachet weights from 1g to 5g. Adjustments are made digitally via the Siemens touch screen with minor mechanical tuning of the feeding head.
How long does it take for a bottle format changeover?
Our modular design allows for a rapid changeover between different bottle sizes (20ml to 500ml) in just 5–10 minutes, minimizing downtime for multi-product facilities.
What happens if there is a bottle jam or a missing bottle?
The system features “No Bottle, No Feed” intelligence and downstream jam auto-stop sensors. It automatically pauses sachet feeding to save consumables and prevents equipment damage during line disruptions.
Is this equipment compliant with GMP standards?
Of course. All contact parts are made of mirror-polished SUS304 stainless steel. The “no dead corners” design ensures easy cleaning and disinfection, meeting stringent GMP and FDA regulatory requirements.
Can it be integrated into existing automated packaging lines?
Of course. Our feeding machine uses standard industrial communication protocols and is equipped with a Siemens PLC control core. It can easily achieve fully automated synchronous linkage with upstream pellet counters and downstream RF-140 capping machines, building a complete unmanned packaging loop.
Contact information
venti@urmachine.com
Tel
+86 17365104069
Address
No. 163 Wangjiang Street, Dongshan Subdistrict, Ruian City, Wenzhou City, Zhejiang Province, China
Working Hours
Monday to Friday: 9:00 - 18:00
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