High-Efficiency Food Packaging
Fully Automated Continuous
Integrated Lines — Tailored food-grade packaging line solutions for snack, beverage, condiment, dairy, baking, and confectionery enterprises.
Urmachine deeply integrates multi-lane stick-pack metering, multi-head weighing vertical bagging, high-speed servo cartoning, and pillow-pack fin-seal wrapping technology. Fully compliant with HACCP, BRC, FDA 21 CFR, and CE food-contact safety requirements.
Multi-Lane Sachet Packing · Stick Pack Machine Solution
From product specifications to a complete stick-pack production line — FOODPACK's DXD Series multi-lane platform covers full process of powder/granule dosing, four-side sealing, batch coding, and grouping output.
Multi-Lane Sachet Packing · Stick Pack Machine
- Coffee powder, 3-in-1 instant drinks, cocoa & milk powder
- Seasonings, salt, sugar, MSG, chicken bouillon, spice blends
- Granules: instant tea, electrolyte powder, sports nutrition, oral rehydration salts
DXD Series Multi-Lane Sachet Continuous Line Process Flow
A fully automated multi-lane stick-pack production line engineered for high-throughput powder and granule dosing. Delivers consistent four-side or three-side sealed sachets with batch coding in a single pass.
Film Roll Loading & Tension Control
PET/AL/PE laminate film is mounted on a servo-tensioned unwind reel. Photoelectric edge tracking keeps registration on cue marks within ±0.5 mm.
Film Slitting & Tube Forming
A single wide film web is slit into multiple narrow lanes and folded over forming shoulders to create parallel tubes for each lane simultaneously.
Servo Auger Powder Dosing
Independently servo-driven augers (or volumetric cups for granules) dispense precision shots into each lane, with closed-loop weight feedback for sub-±0.5% variance.
Vertical & Horizontal Heat Sealing
Independent vertical seal bars close each tube; serrated horizontal jaws apply top-and-bottom seals at the next index with PID-controlled temperature uniformity.
Batch Coding & Tear Notch
A thermal-transfer or laser coder prints lot, date, and barcode onto each sachet, while a notch punch creates an easy-tear opening for end-user convenience.
Cutting, Counting & Grouping
Synchronized rotary knives separate finished sachets, an optical counter tallies output per lane, and a grouper aligns sets ready for cartoning downstream.
Vertical Form-Fill-Seal · VFFS Bagging Machine
UPK Series vertical bagger platform — engineered for high-speed weight-based bagging of snacks, candy, nuts, and frozen foods via integrated multi-head combination weighers.
Vertical Form-Fill-Seal · VFFS Bagger
- Potato chips, tortilla chips, puffed snacks, extruded crisps
- Candy, jelly beans, gummies, sugar-coated chocolates
- Mixed nuts, dried fruits, frozen vegetables, frozen dumplings
VFFS Series Vertical Form-Fill-Seal Bagging Line Process Flow
Built around servo film draw and a 14-head combination weigher, this line delivers gentle handling of fragile snacks with high-speed weighing accuracy and pillow/gusset/quad-seal bag flexibility.
Z-Bucket Infeed Elevation
Product is gently elevated from the production floor via a Z-shaped bucket conveyor to the top platform, minimizing breakage of crisps and brittle snacks.
Multi-Head Combination Weighing
A 10- or 14-head combination weigher computes the optimal pour from radially arranged buckets to match target weight, releasing fills within ±0.5 g tolerance.
Forming Collar & Back Seal
Film unwound from the reel wraps around the forming shoulder into a vertical tube; a heated longitudinal jaw welds the overlap into a continuous back seal.
Bottom Seal & Product Drop
Horizontal jaws form the bottom seal; the weigher then releases the metered batch into the formed pouch, optionally with a gas-flushing nozzle for nitrogen MAP.
Top Seal, Cut & Coding
The same jaw set seals the top of the filled bag and the bottom of the next bag simultaneously, while a hot knife cuts between them and an inline coder marks the date.
Discharge & Checkweighing
Finished bags drop onto a discharge belt feeding an inline checkweigher and metal detector; under- or over-weight bags are automatically rejected.
High-Speed Food Cartoning · Automatic Cartoner Solution
ZH Series food-grade horizontal cartoner — engineered to load sachets, bottles, blisters, and bags into premium folded cartons with leaflet insertion, tuck or hot-melt closing, and inline coding.
Horizontal Food Cartoner · High-Speed Cartoning Machine
- Stick-pack bundles, sachets, single-serve portions into retail cartons
- Beverage bottles, glass jars, yogurt cups, dairy units into multi-pack cartons
- Tea bag bundles, instant noodle blocks, snack bars, baked goods into shelf-ready cartons
HW Series Horizontal Flow Wrapper Line Process Flow
Built for tight, retail-shelf-ready pillow packs with crisp fin seals and clean end crimps. Servo-controlled film and jaw motion synchronize automatically with product infeed phase.
Film Unwinding & Registration
Servo-tensioned film delivery with photoelectric eye-mark tracking to ensure perfect pattern alignment.
Precision Tube Forming
Precision forming collars fold film into continuous tubes, ensuring uniform overlap alignment.
High-Precision Dosing
Servo-driven auger or multi-head weigher filling with closed-loop feedback for superior weight accuracy.
Longitudinal Fin Sealing
PID-controlled heated wheels weld the fin or lap seal with consistent pressure for hermetic integrity.
Cross Sealing & Serrated Cut
Rotary jaws synchronize sealing and cutting, creating clean serrated edges for easy opening.
Coding, Detection & Reject
Inline batch coding with automated check-weighing/metal detection to reject non-conforming units.
Grounded in Rigorous Food-Grade Engineering Standards
Three echanical pillars connect our sachet, vertical, cartoning, and flow-wrap equipment into a coherent industrial matrix — engineered for hygiene, uptime, and quick changeover.
Absolute Dosing & Weight Uniformity
Servo augers, multi-head weighers, and closed-loop checkweighers work as one network, holding fill variance within the food-grade limit of ±0.5% across all four equipment platforms.
HACCP / FDA / CE Sanitary Construction
All food-contact surfaces are SUS304 or SUS316L mirror polished, with sloped panels, tool-free disassembly, and IP65 washdown rating to support full wet sanitation routines.
Centralized Servo PLC Control
Equipped with Siemens or Mitsubishi PLC brains and full-color HMIs, enabling one-click recipe recall, real-time OEE tracking, remote support and SCADA/MES integration.
Rigid Monoblock Heavy-Duty Frame
Core structural frames are welded from heavy-gauge stainless steel with sealed gearboxes and fully enclosed servo drivetrains, ensuring rock-solid stability during three-shift continuous runs.
FOODPACK Pack Style & Equipment Compatibility Matrix
Quickly reference the industrial equipment setup matched to each food packaging style and product characteristic, providing modular engineering specifications to plan a complete line.
Building Highly Efficient, Hygienic
Modern Food Packaging Lines
Connect directly with the senior engineering team at FOODPACK. We offer turnkey deep engineering proposals spanning plant layout optimization, complete line synchronization, and full HACCP / FDA / CE validation documentation packs.
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