NJP-2500 Capsule Filling Machine

High-Capacity Automatic Capsule Filling for 150,000 Capsules per Hour

The NJP-2500 capsule filling machine is a high-capacity automatic hard-capsule solution for pharmaceutical, nutraceutical, herbal, and contract-manufacturing projects. With output up to 150,000 capsules per hour, it provides a practical production step between mid-speed equipment and larger industrial capsule filling lines.

NJP-2500 Automatic Capsule Filling Machine Specifications

Production Capacity	150,000 capsules/hr
Filling Speed	2,500 capsules/minute
Number of Mold Holes	19 holes
Applicable Capsule Sizes	00#–5#
Filling Accuracy	±3% for Western medicine; ±4% for herbal materials
Capsule Separation Rate	≥99.9%
Filling Success Rate	≥99.8%
Motor / Total Power	8.5 kW
Power Supply	380V / 220V, 50Hz / 60Hz
Vacuum & Air Requirements	-0.04 to -0.08 MPa; 0.15 m³/min
Noise Level	≤78 dBA
Dimensions (L × W × H)	1200 × 1080 × 2100 mm
Equipment Weight	1,600 kg

Actual output and filling results depend on capsule quality, material properties, fill weight, operating conditions, and the confirmed machine configuration.

Schematic diagram of the NJP-2500 Fully Automatic Capsule Filling Machine

NJP-2500 Parts Diagram Gallery

Explore detailed structural breakdowns and component layouts

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Parts Diagram 1

1. Overall Machine Structure & Layout

Parts Diagram 16

2. Dosing Disc & Powder Feeding Assembly

Parts Diagram 17

3. Capsule Feeding & Separation Unit

Parts Diagram 19

4. Turntable & Segment Block Mechanism

Parts Diagram 2

5. Transmission & Gearbox System

Parts Diagram 3

6. Tamping & Filling Station

Parts Diagram 4

7. Capsule Locking & Ejection Assembly

Parts Diagram 7

8. Vacuum System & Cleaning Station

Parts Diagram 8

9. Electrical Control & HMI Interface

Parts Diagram 10

10. Safety Guards & Interlock Sensors

Parts Diagram 11

11. Lubrication & Maintenance Components

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NJP-2500 Automatic Capsule Filler

For Powder, Pellets, and Granules

This automatic capsule filler is intended for manufacturers that need reliable high-output production without moving immediately to the capacity level of NJP-3200 or NJP-3800 equipment.

Applications

Before final configuration, provide your material details, target fill weight, capsule size, and output requirement. Material flowability, density, moisture, particle size, and dosing behavior affect actual production performance.

01

Pharmaceutical Powder Capsules

Precise automatic filling engineered for pharmaceutical-grade powder formulations demanding dosage consistency.

02

Nutraceutical & Supplements

Reliable production for vitamins, dietary supplements, and health products into hard gel or HPMC capsules.

03

Herbal & Traditional Medicine

Controlled filling performance optimized for herbal formulations, traditional medicine powders, and extracts.

04

Pellet & Granule Applications

Versatile dosing design capable of handling pellet and granule applications with high efficiency.

05

Contract Manufacturing Projects

Ideal for CMOs needing reliable high-output manufacturing, fast cleanup, and smooth batch changeovers.

06

Large-Batch Hard-Capsule Production

Designed specifically for facilities running continuous, high-volume production schedules.

NJP-2500 Automatic Capsule Filler Working Video

Watch the NJP-2500 in operation to see the capsule handling, filling, closing, and finished-capsule discharge process. The video should show the actual machine model, the filling material, capsule size, key operating stations, and finished-product output.

Request accurate NJP-2500 Pharmaceutical Capsule Filling Equipment

To prepare an accurate quote, please provide your production specifications. Our team will respond with a suitable NJP-2500 configuration, technical information, and Factory Direct Capsule Filling Machine Price.

NJP-800C Automatic Capsule Filling Machine

ENQUIRY URMACHINE

Specify the capsule sizes you intend to use (e.g., #0, #1, #2, #3, #4, #00) and whether you are using standard gelatin, HPMC, or other specialized shell types.

Let us know the physical state of your filling material: powder, pellets, or tablets, as this determines the dosing disk or specialized attachment requirements.

Provide your desired fill weight per capsule and your expected production capacity or daily output target.

Share your local electrical specifications (voltage, frequency, phase) to ensure the motor and control system are configured correctly.

Let us know your destination country or port to calculate accurate shipping and logistics costs for your quote.

Specify any additional accessories you may need, such as extra mould sets for different capsule sizes or auxiliary feeding equipment.

Why Choose an NJP-2500 Capsule Filling Machine for Compact Production ?

Find out why URMACHINE Factory will be the best option ! All performance, reliability and cutting-edge technology are targeted to your production requirements.

☀️ Scalable Commercial-Grade Output
⚙️ Versatile Multi-Format Filling
💼 Rapid Changeover & Support

Delivering up to 2500 capsules per minute, the NJP-2500 provides a reliable, high-efficiency production milestone for growing facilities aiming to bridge the gap between small-batch runs and high-speed lines. This optimized output rate ensures steady production flow while minimizing operational bottlenecks and material waste.

Engineered to accommodate diverse dosing requirements, the system seamlessly supports powder, pellet, and micro-tablet applications. Specialized precision feeders can be configured precisely to match your formulation characteristics, ensuring maximum operational flexibility.

Supporting hard capsule sizes from #000 down to #5, the machine utilizes precision-engineered dedicated mould sets. This modular design allows for swift, hassle-free tooling changes, significantly reducing downtime during product portfolio transitions.

Equipped with an intuitive touchscreen control interface and automated safety diagnostics for material shortages or operational anomalies. The enclosed main turntable design isolates the mechanical drivetrain from powder ingress, substantially lowering routine maintenance requirements and extending machine longevity.

Supplied directly from seasoned manufacturing facilities in China, backed by comprehensive factory testing, tailored configuration support, and readily available spare parts. Partner with us to secure a customized capsule filling solution tailored to your production demands.

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NJP-2500 Capsule Filling Machine Price and Cost

The NJP-2500 capsule filling machine price depends on your final configuration. To provide an accurate factory quotation, our engineering team will confirm your capsule size, filling material, target output, electrical standard, required molds and optional equipment. Optional equipment may include capsule feeders, vacuum feeders, powder loading systems, dust collection equipment, capsule polishers, metal detectors and downstream packaging equipment. Send us your production requirements to receive a suitable machine configuration, technical proposal and factory-direct quotation.

Request Factory Direct Price Get NJP-2500 Configuration Proposal

Which Capsule Filling Machine Fits Your Production Needs?

Decision Factor	NJP-1200	NJP-2500	NJP-3200
Production Capacity	72,000 capsules/hr	150,000 capsules/hr	192,000 capsules/hr
Filling Speed	1,200 capsules/minute	2,500 capsules/minute	3,200 capsules/minute
Mold Holes	9 holes	19 holes	24 holes
Total Power	7.5 kW	8.5 kW	9.5 kW
Equipment Weight	1,100 kg	1,600 kg	1,900 kg
Best For	Medium-output production	High-capacity production	Larger industrial demand

Choose NJP-1200 when 72,000 capsules per hour is sufficient. Choose NJP-2500 when you need up to 150,000 capsules per hour. Consider NJP-3200 when the production plan requires a further increase in output.

Operation, Cleaning, and Maintenance Support

A reliable capsule-filling line depends on correct operation, cleaning, routine inspection, and timely replacement of wear parts. Before operation, operators should follow the supplied manual and confirmed process settings for the actual formulation.

Recommended maintenance topics include:

1 Routine cleaning after production

2 Inspection of capsule separation and filling areas

3 Checking vacuum performance

4 Monitoring dosing-disc adjustment

5 Reviewing change parts when changing capsule sizes

6 Keeping a suitable spare-parts inventory

7 Recording production performance and troubleshooting events

Technical Support Notice: For technical questions, provide the machine serial number, capsule size, material type, operating condition, and a photo or video of the issue.

FAQ

The final price depends on the mold and change parts, material application, feeding system, voltage, auxiliary equipment, spare-parts package, shipping destination, and support scope.

The rated capacity is up to 150,000 capsules per hour, equivalent to 2,500 capsules per minute.

The machine supports hard-capsule sizes from 00# to 5#.

The stated filling accuracy is ±3% for Western medicine materials and ±4% for herbal materials.

Pellet and granule applications can be evaluated according to particle size, flowability, required fill weight, and production target.

The specified vacuum and air requirements are -0.04 to -0.08 MPa and 0.15 m³/min. Confirm the complete approved utility layout before installation.

Choose NJP-2500 when your target output is above the NJP-1200 range and up to 150,000 capsules per hour.

Choose NJP-3200 when 150,000 capsules per hour does not meet your planned production demand and you require a higher-capacity industrial line.

Contact information

Email

venti@urmachine.com

Tel

+86 17365104069

Address

No. 163 Wangjiang Street, Dongshan Subdistrict, Ruian City, Wenzhou City, Zhejiang Province, China

Working Hours

Monday to Friday: 9:00 - 18:00

Send us A Message