Таблеточный пресс
Leading Tablet Press Machine Manufacturer in China
As a trusted tablet press machine manufacturer, URMACHINE offers an extensive line of single-punch, flower basket, and multi-station rotary tablet presses. Built for precision tableting across pharma, supplement, chemical, and confectionery sectors, our machines handle tablet diameters up to 50 mm with scalable outputs from 6,000 to 225,000 pcs/h. Match your production targets by pressure, tooling specs, and output—request a customized quote and tooling review today.
High-Efficiency Automatic Tablet Press Solutions
A tablet press machine must do more than reach a target output. It must fill each die consistently, apply controlled compression force, release the finished tablet cleanly and allow operators to repeat the process from batch to batch. URMACHINE configures each solution around the material, tablet geometry, production capacity and level of automation required by the application.
Precision Filling Control
Adjustable filling depth controls the amount of powder or granules entering each die cavity. This helps operators maintain consistent tablet weight when the formulation and operating parameters are stable.
Adjustable Compression Force
Compression force and tablet thickness can be adjusted to suit different formulations and product requirements. The correct settings help achieve the required balance of tablet hardness, density and disintegration performance.
Pre-Compression Technology
Selected rotary tablet press models use pre-compression before the main compression stage. This allows trapped air to escape from the powder bed and can help reduce capping or lamination when the formulation and process settings are appropriate.
Flexible Punch and Die Tooling
Interchangeable tooling supports round, oval, oblong, embossed and other tablet shapes. Standard or custom punches and dies can be selected according to tablet dimensions, formulation characteristics and the tooling standard supported by the machine.
Broad Material Compatibility
The range can be configured for pharmaceutical powders, vitamin and mineral blends, herbal products, confectionery materials, detergents, chemicals and selected technical powders. A sample test is recommended for sticky, abrasive, hygroscopic or difficult-to-compress materials.
Scalable Production Capacity
Choose a compact single-punch machine for formulation work and low-volume production, or a multi-station rotary tablet press machine for continuous medium- or high-output manufacturing. Listed models cover capacities from 6,000 to 225,000 tablets per hour.
Варианты управления с помощью ПЛК и ЧМИ
Selected automatic tablet press machines can be supplied with PLC and touchscreen HMI controls for parameter setting, operating-status monitoring and recipe management. Available functions depend on the machine and agreed control configuration.
Enclosed Compression Area
Selected models use an enclosed compression zone to separate the tableting area from the external environment. Stainless-steel product-contact parts and accessible surfaces support routine cleaning and changeover procedures.
Safety Interlock Systems
Model-specific safeguards may include door interlocks, overload protection and emergency-stop controls. The final safety configuration is confirmed according to the selected machine and project requirements.
Cleaning and Line Integration
Accessible compression components help simplify inspection, cleaning and tooling changes. The tablet press can also be planned with compatible feeding, dedusting, metal-detection, coating or packaging equipment where required.
Tablets and Materials You Can Produce
URMACHINE tablet press machines can be configured for different product formats. Final machine selection depends on the formulation, tablet diameter and shape, required compression force, tooling and production capacity.
Standard Single-Layer Tablets
Single-layer tablets are produced by filling one formulation into the die and compressing it into a finished dose or solid product. They are widely used for medicines, supplements, confectionery and industrial applications.
Многослойные таблетки
Compatible multi-layer tablet presses use separate feeding and compression stages for two or more formulations. These machines may be used for bi-color tablets, ingredient separation or products designed for sequential release. Multi-layer capability must be specified when the machine is selected.
Фармацевтические таблетки
Pharmaceutical tablet production requires control of tablet weight, thickness and hardness, together with suitable product-contact materials and documented operating procedures. The required machine and documentation package should be defined according to the destination market and the manufacturer's validation plan.
Chewable Tablets
Chewable medicines, antacids and nutritional products often require careful control of tablet hardness, mouthfeel and dimensions. Tooling and process settings should be tested with the actual formulation before production.
Таблетки с шипучей оболочкой
Effervescent formulations can be sensitive to humidity and may require large-diameter tooling, controlled production conditions and anti-sticking measures. Share the formulation characteristics and target tablet dimensions so the machine and tooling can be evaluated correctly.
Industrial and Consumer Tablets
Suitable configurations can compress detergents, disinfectants, fertilizers, catalysts and other technical materials into measured solid forms. Abrasive, corrosive or difficult-flowing materials should be reviewed through an application assessment and sample trial.
How our tablet press solutions optimize production efficiency, batch quality, and operational reliability:
Scale production with less equipment guesswork: Match the machine type and number of stations to the required batch size and hourly output.
Improve process repeatability: Controlled filling depth, compression force, and tablet thickness help operators reproduce established settings across every run.
Reduce avoidable production interruptions: Accessible components, planned maintenance schedules, and appropriate spare tooling help limit unnecessary line downtime.
Support faster product changeovers: Suitable tooling, saved recipes on compatible control systems, and clear cleaning procedures simplify repeat production batches.
Prepare for installation and validation: Application review, factory testing, and agreed documentation packages give the project team clearer acceptance criteria prior to shipment.
The following advanced functions are model-dependent and can be confirmed during technical selection:
Compression-force monitoring: Tracks real-time compression-force trends so operators can instantly identify and correct process variation.
Automatic tablet rejection: Automatically diverts individual tablets identified outside configured process limits without stopping machine operation.
Recipe and parameter storage: Saves approved operating settings within the HMI for faster, error-free, and more consistent batch setups.
Centralized lubrication: Automatically delivers controlled lubricant to designated moving components and punch barrels at scheduled intervals.
Force-feeding system: Utilizes powered dual-paddle feeders to ensure uniform die filling for powders with poor flowability or high cohesion.
Special punch coatings: Optional chromium nitride or DLC coatings help manage formulation sticking, corrosion, or abrasive wear.
Приемочные испытания на заводе (FAT): Verifies agreed machine mechanical functions, electrical safety, and sample-tablet compaction performance before dispatch.
Production-line integration: Connects upstream vacuum powder feeding with downstream dedusters, metal detectors, tablet weight sorters, and blistering lines.
Отрасли, в которых используются таблеточные прессы
URMACHINE supplies tablet compression equipment for regulated and non-regulated production environments. The material-contact design, documentation and machine configuration are selected for the intended application.
Производство фармацевтической продукции
Tablet presses are used for oral solid-dose development, pilot batches and commercial pharmaceutical manufacturing. Machine selection should account for the formulation, batch records, cleaning strategy and applicable qualification requirements.
Производство нутрицевтиков
Vitamin, mineral, herbal and dietary-supplement manufacturers use tablet presses for products with different weights, shapes and hardness targets. Force feeding or anti-sticking measures may be considered for formulations with challenging flow properties.
Продукты питания и кондитерские изделия
Food-grade configurations can produce compressed mints, candy, seasoning cubes and similar products. Product-contact materials, cleaning access and tooling geometry should match the food-safety program and formulation.
Ветеринарная медицина
Veterinary manufacturers may require different tablet sizes and strengths for livestock or companion-animal products. Large-format tablets require suitable press force, filling depth and tooling dimensions.
Chemical and Household Products
Tablet presses can form detergents, disinfectants, deodorizers and other measured chemical products. Material compatibility and corrosion resistance must be assessed before machine configuration.
Ceramics and Powder Metallurgy
Selected presses can compact ceramic, catalyst or metal powders into forms intended for sintering or further processing. Abrasiveness, required density and tooling wear are important selection factors.
Какие типы оборудования для автоматического прессования таблеток предлагает компания URMACHINE?
Ротационный таблеточный пресс серии ZP
Количество форм: 5–47
Макс. диаметр таблетки: 12–50 мм
Production capacity: 9,000-199,800 pieces/hour (depending on the model)
Ротационный таблеточный пресс серии ZPW
Количество форм: 5–47 (в зависимости от модели)
Макс. диаметр таблетки: 12–50 мм
Производительность: 9 000–225 000 штук в час (в зависимости от модели)
Basket-Type Tablet Press Machine
Производительность (шт./мин.): 20–40
Максимальный диаметр таблетки (мм): 55
Габаритные размеры (мм): 2120 × 980 × 960
Вес (кг) 1100 кг
Одноударный таблеточный пресс TDP-5
Однопуансовый таблеточный пресс TDP-5, предназначенный для использования в лабораториях, при испытаниях рецептур и мелкосерийном производстве, обеспечивает производительность до 6 000 таблеток в час и позволяет изготавливать таблетки диаметром до 20 мм.
Технические характеристики автоматических таблеточных прессов URMACHINE
Основные параметры автоматических таблеточных прессов серии ZP
Filter by series capacity to match production output, compression force, and tooling requirements.
| Модель | Ударколичество (комплектов) | Максимальное давление(кН) | Макс. планшетдиаметр (мм) | Максимальный уровень наполненияглубина (мм) | Макс. планшеттолщина (мм) | Скорость поворота башни(об/мин) | Производствопроизводительность (шт./ч) | Мощность двигателя(кВт) | Машинавес (кг) |
|---|---|---|---|---|---|---|---|---|---|
| ZP-5 (A/B) | 5 | 40–60 | 12–20 | 15 | 6 | 30 | 9,000 | 2.2 | 260–300 |
| ZP-7 (A/B) | 7 | 40–60 | 12–20 | 15 | 6 | 30 | 12,600 | 2.2 | 260–300 |
| ZP-9 (A/B) | 9 | 40–60 | 12–20 | 15 | 6 | 30 | 16,200 | 2.2 | 260–300 |
| ZP-11B | 11 | 60 | 12 | 15 | 6 | 30 | 19,800 | 2.2 | 420 |
| ZP-12 (A/B) | 12 | 40–60 | 12–20 | 15 | 6 | 30 | 21,600 | 2.2 | 300 |
| ZP-13B | 13 | 150 | 50 | 30 | 12 | 13–28 | 7,800–19,500 | 5.5 | 1,000 |
| ZP-15 | 15 | 60 | 20 | 15 | 6 | 11–28 | 10,000–25,000 | 2.2 | 650 |
| ZP-17 | 17 | 60 | 20 | 15 | 6 | 11–28 | 11,000–28,000 | 2.2 | 650 |
| ZP-19 | 19 | 60 | 12 | 15 | 6 | 11–28 | 12,000–31,000 | 2.2 | 650 |
| ZP-33 | 33 | 40 | 12 | 15 | 6 | 11–28 | 22,000– 110,000 | 2.2 | 850 |
| ZP-33B | 33 | 60 | 12 | 15 | 6 | 11–30 | 43,000– 110,000 | 3.0 | 1,650 |
| ZP-35D | 35 | 80 | 13 | 15 | 6 | 14–36 | 150,000 | 3.0 | 1,800 |
| ZP-41D | 41 | 80 | 13 | 15 | 6 | 14–36 | 170,000 | 3.0 | 1,800 |
| ZP-45D | 45 | 80 | 13 | 15 | 6 | 14–36 | 199,800 | 5.5 | 1,800 |
Автоматические таблеточные прессы серии ZPW
ZPW Series Rotary Tablet Press Specifications
Filter by series capacity to match production output, compression force, tooling, and dimensions.
| МодельSeries Variant | Punches(Sets) | Max. Force(кН) | Max. Dia.(mm) | Fill Depth(mm) | Thickness(mm) | Скорость поворота башни(об/мин) | Производительность(pc/h) | Motor(кВт) | Размеры(mm) | Вес(kg) |
|---|---|---|---|---|---|---|---|---|---|---|
| ZPW-8 | 8 | 80 | 23 | 15 | 6 | 5 - 30 | 14,400 | 2.2 | 820×650×1550 | 840 |
| PW-10 | 10 | 80 | 23 | 15 | 6 | 5 - 30 | 14,400 | 2.2 | 820×650×1550 | 840 |
| ZPW-15D | 15 | 60 | 22 | 15 | 6 | 37 | 35,000 | 2.2 | 615×890×1415 | 700 |
| ZPW-17D | 17 | 60 | 20 | 15 | 6 | 37 | 40,000 | 2.2 | 615×890×1415 | 700 |
| ZPW-19D | 19 | 60 | 13 | 15 | 6 | 37 | 42,000 | 2.2 | 615×890×1415 | 700 |
| ZPW-21B | 21 | 80 | 20 | 18 | 9 | — | 15,000 - 45,000 | 3.0 | 900×800×1640 | 1200 |
| ZPW-21 | 21 | 100 | 45 | 25 | 12 | 10 - 25 | 63,000 | 7.5 | 1000×1250×1900 | 3200 |
| ZPW-23 | 23 | 100 | 40 | 25 | 12 | 10 - 25 | 69,000 | 7.5 | 1000×1250×1900 | 3200 |
| ZPW-26 | 26 | 80 | 18 | 18 | 8 | 14 | 21,840 | 4.0 | 920×970×1900 | 1600 |
| ZPW-29 | 29 | 80 | 24 | 15 | 6 | 14 - 36 | 125,000 | 3 - 5.5 | 1230×950×1670 | 1700 |
| ZPW-31 | 31 | 80 | 22 | 15 | 6 | 14 - 36 | 135,000 | 3 - 5.5 | 1230×950×1670 | 1700 |
How a Rotary Tablet Press Machine Works
A rotary tablet press performs a continuous sequence as its turret moves the upper and lower punches around the compression cycle.
Подача материала
Гранулы или порошки поступают из бункера в принудительный питатель, что обеспечивает их равномерное распределение.
Why Choose URMACHINE as Your Tablet Press Manufacturer?
Сертифицированный автоматический таблеточный пресс
Для проектов по производству таблеточных прессов предоставляется документация по сертификации CE для конкретных моделей, сертификаты на материалы, протоколы приемочных испытаний (FAT) и документы по квалификации в соответствии с выбранным оборудованием и согласованной конфигурацией.
Real-World Tablet Press Manufacturing Projects
Pharmaceutical Rotary Tablet Press Project
Full 48-hour continuous Factory Acceptance Testing (FAT) with raw powder trial. Verified pre-compression air degassing to eliminate capping at high RPM, along with automated real-time force-monitoring rejection calibration.
Configured enclosed SS316L compression chamber and HEPA dust vacuum connection ensured tight containment during continuous operation, fully matching facility audit criteria.
Nutraceutical Tablet Production Project
Raw botanical granules demonstrated abrasive characteristics and poor gravity flow. URMACHINE integrated powered force-feeding paddles and applied CrN punch coatings to eliminate formulation sticking and punch face wear.
Continuous test runs proved zero die-sticking over continuous 8-hour batching. Consistent tablet hardness reached 140–160 N, eliminating friability and capping issues during downstream bottling.
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Automatic Tablet Press Machine: Frequently Asked Questions
Engineering insights on rotary & single-punch designs, compaction pressure, tooling standards, and cGMP compliance
Looking to optimize your solid dosage production line for pharmaceutical, nutraceutical, food, or chemical applications? URMACHINE specializes in the R&D, precision engineering, and global supply of high-performance tablet press machinery. From lab-scale formulation to high-speed commercial production, we deliver flexible, turnkey compaction solutions engineered to maximize operational ROI.
As a CE and ISO-certified machinery manufacturer, URMACHINE ensures strict cGMP compliance, complete DQ/IQ/OQ validation support, and reliable global after-sales service. For over 15 years, our rotary and single-punch presses have delivered precise tablet weight control, uniform hardness, and continuous output for processing plants worldwide.
Need help selecting the right punch tooling or machine model? Contact our technical team today for a customized quotation or to schedule a free powder sample compaction test.
Однопуансовый таблеточный пресс использует один комплект пуансонов и одну матрицу для изготовления одной таблетки за один цикл прессования. Он отличается компактностью и подходит для лабораторных работ, испытаний рецептур и мелкосерийного производства. Ротационный таблеточный пресс использует несколько инструментальных станций на вращающейся револьверной головке для непрерывного заполнения, прессования и выталкивания таблеток, что делает его более подходящим для производства со средней и высокой производительностью.
Образование «шапки» и ламинирование могут возникать, когда в слое порошка остается запертый воздух или когда рецептура и параметры прессования подобраны неверно. Предварительное прессование позволяет удалить часть застрявшего воздуха перед основным прессованием. Также необходимо оценить правильность грануляции, влажность, скорость подачи, скорость вращения револьвера, время выдержки и усилие прессования, поскольку одно только оборудование не может устранить все проблемы, связанные с рецептурой.
Набор доступных инструментов зависит от выбранной модели. Конфигурации могут поддерживать инструменты типов B, D, BB или другие совместимые инструменты, а также нестандартные пуансоны и матрицы для изготовления деталей особой формы или тиснения. Перед размещением заказа уточните требуемый чертеж планшета и стандарт на инструменты.
Требования cGMP распространяются на проектирование и эксплуатацию всего производственного процесса, при этом FDA не выдает общего разрешения на каждую таблеточную прессу. Выбранные конфигурации могут включать соответствующие детали из нержавеющей стали, контактирующие с продуктом, закрытые зоны прессования, средства безопасности и согласованную квалификационную документацию. Предоставьте нам спецификацию пользовательских требований (URM), чтобы компания URMACHINE могла подтвердить соответствие конструкции оборудования и документации вашим требованиям.
В качестве возможных решений можно рассмотреть принудительную подачу, применение подходящих покрытий для пуансонов, регулировку скорости вращения револьвера или другие варианты, зависящие от конкретной модели. Выбор правильного подхода зависит от конкретного состава материала. Перед окончательным выбором оборудования рекомендуется провести пробное прессование образца.
Routine work generally includes cleaning powder from the die table and punch guides, inspecting punches, dies, cams and compression rollers, applying the specified lubricant, checking safety devices and storing cleaned tooling in dry, protected conditions. Always follow the maintenance schedule and lubricant specifications supplied with the selected model.
Depending on the model and control package, options may include touchscreen operation, recipe storage, compression-force monitoring, audit trails, automatic rejection and centralized lubrication. Required functions should be listed in the User Requirement Specification so their availability can be confirmed.
Yes, sample compression testing can be arranged when enough representative material and product requirements are provided. The test scope, sample quantity, target tablet specifications and acceptance criteria should be agreed before the material is shipped.
Compatible multi-layer configurations and custom tooling can be evaluated for bi-layer, bi-color, embossed, large-format or specially shaped products. Send the tablet drawing, formulation information and target capacity for a technical review.
Delivery depends on the model, tooling, control configuration, documentation and level of customization. Confirm the current manufacturing schedule in the formal quotation rather than relying on a general lead-time estimate.
Контактная информация
Электронная почта
venti@urmachine.com
Тел.
+86 17365104069
Адрес
ул. Ванцзян, д. 163, микрорайон Дуншань, г. Руйань, г. Вэньчжоу, провинция Чжэцзян, Китай
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