RGY16-15V High-Capacity Softgel Encapsulation Machine
Ultra High-Output Industrial Softgel Encapsulation System for Mass Production
The RGY16-15V high-capacity softgel encapsulation machine is an industrial-grade, heavy-duty manufacturing system designed for continuous high-volume softgel production. Featuring an expanded 16-plunger architecture per side and a powerful 12 kW drive motor, the RGY16-15V achieves an extraordinary maximum output of up to 241,920 capsules per hour.
RGY16-15V High-Capacity Softgel Encapsulation Machine Specifications
| Specification | RGY16-15V |
|---|---|
| Die Roll Speed | 1–10 rpm |
| Die Roll Size | Φ150 × 250 mm |
| Plungers | 16 per side |
| Reference Output | 241,920 capsules/h at 8 rpm (8# OV); 110,880 capsules/h at 8 rpm (20# OB) |
| Dosing Specification | 1.5 ml, ±1.5% |
| Die/Ribbon Lubrication | Independent lubrication (Four independent pumps) |
| Main Drive / Control | Touchscreen PLC Control |
| Cooling Method | External water chiller |
| Dimensions (L × W × H) | 2,250 × 1,250 × 2,150 mm |
| Main Drive Power | 12 kW |
| Equipment Weight | 2,200 kg |
Schematic diagram of the RGY16-15V High-Capacity Softgel Encapsulation Machine
Explore detailed structural breakdowns and component layouts
123456789Applications: High-Volume Medicine & Supplement Production
The RGY16-15V high-capacity machine is engineered to process a broad range of liquid and suspension formulations.
Practical Application Options
For dietary supplement, pharmaceutical, cosmetic, or specialized oil encapsulation projects, share your material and target dosage with our technical team before final configuration.
High-Volume Pharmaceuticals
OTC pain relief softgels, cold remedies, synthetic oil-based therapeutics, and prescription drugs.
Mass-Market Dietary Supplements
Omega-3 fish oil, krill oil, Vitamin D3, Vitamin E, CoQ10, and evening primrose oil capsules.
Botanical & Herbal Extracts
Concentrated plant oils, herbal extract formulations, and viscous oil- suspensions.
Cosmetics & Beauty Beads
Facial oils, hair care serums, twist-off skin capsules, and bath oil products.
RGY16-15V High-Capacity Softgel Encapsulation Machine Working Video
Watch the RGY16-15V in operation to see the capsule handling, filling, closing, and finished-capsule discharge process. The video should show the actual machine model, the filling material, capsule size, key operating stations, and finished-product output.
Request accurate RGY16-15V High-Capacity Softgel Encapsulation Machine
To prepare an accurate quote, please provide your production specifications. Our team will respond with a suitable RGY16-15V configuration, technical information, and Factory Direct Softgel Machine Price.
Why Choose an RGY16-15V High-Capacity Softgel Encapsulation Machine for Production?
Find out why URMACHINE Factory will be the best option ! All performance, reliability and cutting-edge technology are targeted to your production requirements.
- ☀️ Precision Dosing & Encapsulation
- ⚙️ Versatile Mold & Shape Design
- 💼 Robust Construction & Support
Engineered with advanced plunger metering pumps to ensure precise liquid fill weight accuracy. The system forms flawless hermetic seals, completely eliminating leakage and securing active ingredient integrity for pharmaceutical and nutraceutical standards.
Supports quick-change die rolls capable of producing various softgel configurations including oval, oblong, tube, and custom specialty shapes. The automated timing system ensures seamless synchronization between ribbon feeding and capsule cutting.
Features micro-processor controlled cooling drums and precision spreader boxes to maintain uniform gelatin ribbon thickness. The minimal liquid paraffin lubrication system reduces clean-up time while keeping softgels clean and dry during production.
Integrated with a user-friendly PLC control panel and colored touchscreen interface. Operators can easily monitor injection timing, wedge temperature, and main drive speeds with built-in safety diagnostics for hassle-free processing.
Manufactured using high-grade sanitary stainless steel for all product-contact surfaces. The rugged, enclosed framework meets rigorous GMP requirements, making daily washdowns and maintenance fast and compliant.
Supplied directly from URMACHINE with complete technical documentation, formula consultation support, and optional auxiliary matching lines including gelatin melting tanks, tumbling dryers, and colloid mills.
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URMACHINE Certifications & Compliance
RGY16-15V High-Capacity Softgel Encapsulation Machine Price and Cost
The pricing for the RGY16-15V High-Capacity Softgel Encapsulation Machine varies based on your customized operational setup and GMP compliance requirements. Our engineering team provides tailor-made quotations after confirming key parameters such as capsule shapes and sizes, medicine/supplement viscosity, targeted hourly output, power specifications, precision die rolls, and specialized auxiliary systems.
Available upstream and downstream equipment includes high-shear gelatin melting systems, medicine preparation tanks, micro-precision gelatin micro-lubrication units, multi-stage tumble dryers, chillers, capsule inspection and sorting systems, and automated packaging lines. Contact us today with your specific GMP production criteria to get a full technical solution and direct factory pricing.
Operation, Cleaning, and Maintenance Support
A reliable softgel encapsulation line depends on correct operation, cleaning, routine inspection, and timely replacement of wear parts. Before operation, operators should follow the supplied manual and confirmed process settings for the actual formulation.
Frequently Asked Questions (FAQ)
The RGY16-15V features 16 plungers per side (32 total) and a top speed of 10 rpm, producing up to 241,920 capsules per hour (8# Oval). In comparison, 10-plunger models (such as the RGY10-15II) max out at 120,960 capsules per hour.
Because the RGY16-15V operates with 32 plungers and higher die roll speeds (up to 10 rpm), the 12 kW heavy-duty power system provides the necessary torque to maintain smooth mechanical synchronization without straining the drivetrain.
The four independent lubrication pumps directly supply controlled micro-amounts of oil to each gelatin ribbon line and die roll surface. This individual pump regulation prevents ribbon sticking at high running speeds while keeping oil consumption low.
Yes. To maintain uniform gelatin ribbon thickness and fast setting speeds during continuous 241,920 capsule/hour production, an external water chiller is required to supply consistent low-temperature water to the cooling drums.
Contact information
venti@urmachine.com
Tel
+86 17365104069
Address
No. 163 Wangjiang Street, Dongshan Subdistrict, Ruian City, Wenzhou City, Zhejiang Province, China
Working Hours
Monday to Friday: 9:00 - 18:00
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