High-Efficiency Pharma Machinery
Fully Automated Continuous
Integrated Lines — Tailored sterile production line solutions for pharmaceutical and premium nutraceutical enterprises.

Vacuum Dust-Free Feeding

APIs and excipients are transferred under closed vacuum to prevent powder leakage, enabling high-precision recipe-linked weighing.

High-Homogeneity Granulation

Utilizes high-efficiency wet or dry granulation to refine powders into free-flowing granules, laying the groundwork for optimized compression.

High-Speed Rotary Pressing

A heavy-duty force feeder achieves precise filling, advancing through pre-compression and main compression to deliver stable continuous output up to 500,000 tablets/hour.

Dedusting & Metal Detection

The upward vibratory deduster cleans flash and residual dust from tablet surfaces, while a linked high-sensitivity metal detector automatically rejects foreign bodies.

High-Efficiency Closed Coating

Tablet cores enter the film coater, where gastric or enteric protective films are applied under micro-positive pressure and constant hot air protection to increase stability.

Automated Blister Packaging

Tablets enter Alu-PVC or Alu-Alu forming cavities. An online machine vision system inspects empty pockets before automatic hermetic heat-sealing, coding, and output.

Capsule Rectification & Separation

Empty capsules are aligned neatly by the rectifying mechanism, and capsule caps and bodies are accurately separated via vacuum negative pressure before entering the indexing bore discs.

Multi-Stage Intermittent Tamping

Powder is compressed across 5 independent micro-adjustable tamping stages in the dosing disc to form a solid slug before being injected into the capsule body.

Combination Filling Mechanism

The system supports mixed filling processes, allowing a precise dose of pellets, granules, or specialized mini-tablets to be added into the powder-filled capsule body.

Non-Separated Capsule Rejection

Photoelectric sensors and mechanical pins intercept unseparated or empty capsule shells online, evacuating them via negative pressure to prevent them from entering finished products.

Capsule Locking & Closing

Bidirectional locking pins advance vertically upward to firmly slide the capsule cap over the body, securely locking it to prevent any subsequent powder leakage.

Flexible Polishing & Sorting Check

Finished products pass through an infinitely variable-speed rotary polisher to clean surface dust, paired with an online checkweigher for 100% sorting evaluation.

Gelatin Mass Vacuum Melting

Gelatin granules, glycerin, and purified water are heated and blended in a SUS316L vacuum melting tank to deaerate and defoam, creating a high-purity gelatin mass.

Precision Controlled Ribbon Casting

The split streams of liquid gelatin flow evenly out of spreader boxes over high-precision internal water-cooled drums, setting into two gelatin ribbons of highly uniform thickness.

Synchronous Injection & Die Cutting

The twin ribbons converge between the matching die rolls. A servo-driven injection wedge delivers accurate volumetric liquid API fill as the dies apply heat and pressure to seal and cut the softgels.

Tumble Dryer Low-Temp Shaping

The wet, flexible softgels are gently transferred into continuous tumble dryers. High air volume at low temperatures quickly removes surface moisture to shape the shells.

Constant Temp Deep Drying

The pre-shaped softgels are moved into clean drying rooms or advanced continuous drying tunnels for intensive dehumidification until the shell moisture meets target hardness specifications.

High-Speed Optical Vision Sorting

Finished products are passed through an automated optical sorting machine, performing 360° high-speed non-destructive rejection of bubbles, sizing defects, or seam abnormalities.