Vacuum Emulsifying Mixer
Leading Vacuum Emulsifying Mixer Manufacturers in China
URMACHINE manufactures 5–20L laboratory and 30–2,000L industrial vacuum emulsifying mixers. Combining high-shear homogenization, scraper agitation, vacuum deaeration, heating and cooling, our systems produce smooth, stable emulsions for creams, lotions, ointments, toothpaste, mayonnaise and other high-viscosity products.
URMACHINE emulsifier machine Solution
A vacuum emulsifying mixer combines mixing, dispersing, homogenizing, heating, cooling and deaeration in a closed processing system.Oil-soluble and water-soluble ingredients can first be prepared in separate phase vessels. The materials are then transferred into the main emulsifying vessel, where a high-speed rotor-stator homogenizer creates strong shear and circulation.A low-speed scraper agitator continuously moves viscous material across the vessel wall and through the homogenizing zone. The vacuum system removes entrapped air, while the jacket provides controlled heating and cooling.This integrated process reduces unnecessary material transfers and helps manufacturers achieve more consistent emulsification from one batch to the next.
High-Shear Homogenization
The rotor-stator homogenizer applies intense shear, turbulence, and circulation to combine immiscible phases, disperse powders, and improve emulsion uniformity with adjustable speeds up to 3,500 rpm.
Wall-Scraping Agitation
A low-speed anchor agitator with Teflon scrapers continuously removes product from the inner wall, keeping viscous materials moving, supporting uniform heat transfer, and eliminating unmixed dead zones.
Vacuum Deaeration
The integrated vacuum system removes air introduced during feeding, mixing, and homogenization, eliminating visible bubbles and aeration in creams, ointments, lotions, and pastes.
Heating and Cooling Jacket
The jacketed processing vessel can be configured for electric or steam heating as well as water cooling, providing precise temperature control throughout the emulsification cycle.
Oil and Water Phase Vessels
Optional auxiliary oil and water preparation vessels allow liquid and solid ingredients to be heated and premixed separately before being transferred under vacuum into the main vessel.
PLC Process Automation
PLC and touchscreen HMI interfaces allow operators to monitor and control temperature, agitator speed, homogenizer speed, vacuum level, processing time, and store automated recipes.
Hydraulic Lifting & Flexible Discharge
Hydraulic cover lifting improves access to the vessel for maintenance, while motorized vessel tilting and bottom-discharge ports ensure complete material transfer with minimal residue.
Sanitary Build & CIP Options
Constructed with SUS304 or SUS316L contact parts to satisfy cGMP guidelines. Optional rotary CIP spray heads simplify internal vessel sanitation and support fast batch changeovers.
How Vacuum Emulsifying Mixers Benefit Your Business
- Higher Batch Consistency: Adjustable process parameters help manufacturers reliably repeat established mixing procedures and recipe standards.
- Reduced Air Bubbles: Deaeration under full vacuum eliminates entrapped air during mixing, ensuring smooth, glossy, and oxidation-resistant finished creams.
- Improved Emulsion Stability: High-shear rotor-stator homogenization promotes ultra-fine droplet reduction (down to sub-micron level) for long shelf stability.
- Better Handling of Viscous Products: Anchor wall scraper agitation keeps high-viscosity creams, ointments, and pastes continuously moving without dead zones.
- Controlled Thermal Processing: Precision jacketed vessels allow efficient electric/steam heating and rapid cooling cycles during phase emulsification.
- Integrated All-in-One Operations: Pre-melting, suction feeding, dispersion, homogenization, and vacuum degassing happen within a single closed system.
Available Vacuum Emulsifying Mixer Configurations
- Laboratory or Industrial Capacity: Choose compact 5–20L laboratory models or URZRJ industrial systems from 30L to 2,000L.
- Top or Bottom Homogenizer: Select the homogenizer position according to material viscosity, circulation, cleaning, and maintenance requirements.
- Single- or Three-Vessel System: Configure the machine with one main vessel or add separate water- and oil-phase preparation vessels.
- Electric or Steam Heating: Match the jacketed heating system to your processing temperature and available factory utilities.
- Lifting, Tilting & Discharge Options: Add hydraulic cover lifting, vessel tilting, bottom discharge, or a sanitary transfer pump.
- PLC, CIP & Line Integration: Configure touchscreen controls, recipe storage, CIP spray devices, and connections to downstream filling equipment.
Products Suitable for Vacuum Emulsifying Mixers
Vacuum emulsifying mixers process emulsions, dispersions and high-viscosity products across cosmetic, pharmaceutical, personal care, food and chemical manufacturing.
Cosmetic Creams & Lotions
Precision Skincare Dosing. Gentle volumetric and piston filling systems ideal for high-end skincare creams, moisturisers, and body lotions without altering texture or air entrapment.
Inquiry NowOintments & Gels
Sterile Pharmaceutical Dosing. Heated hopper options and leak-proof rotary valve dosing tailored for viscous pharmaceutical gels, hydrogels, and medicated ointments.
Inquiry NowToothpaste & Pastes
High-Viscosity Performance. Robust positive-displacement pumps engineered to efficiently handle dense, sticky, and highly viscous pastes without stringing or dripping.
Inquiry NowSauces & Dressings
Sanitary & Efficient Filling. Stainless steel 316L liquid handling designed for food-grade emulsions, viscous dressings, mayonnaise, and particulate-containing sauces.
Inquiry NowFine Chemical Emulsions
Corrosion-Resistant Precision. Corrosion-proof fluid pathways engineered for high-accuracy metering of industrial emulsions, silicone fluids, and specialty chemicals.
Inquiry NowPersonal Care Products
Flexible Multi-Format Filling. Ideal for shampoos, conditioners, body washes, and hand sanitizers, supporting rapid changeover for various container shapes and sizes.
Inquiry NowVacuum Emulsifying Mixer Applications
Engineered for high-shear emulsification, precise temperature control, and vacuum deaeration, our processing systems support diverse manufacturing needs across cosmetic, pharmaceutical, food, and chemical industries.
What Types of Vacuum Emulsifying Mixers Does URMACHINE Offer?
lab vacuum emulsifier mixer
Compact 5L, 10L and 20L systems for formulation development, sample preparation and pilot production. Test homogenization, mixing, vacuum and temperature parameters before scaling up.
industrial vacuum emulsifying mixer
URZRJ industrial systems from 30L to 2,000L combine high-shear homogenization, scraper agitation, vacuum deaeration, heating and cooling for commercial batch production.
cosmetic cream mixer machine
Designed for creams, lotions, sunscreens, conditioners and skincare emulsions requiring controlled phase mixing, uniform texture and reduced unwanted aeration.
ointment making machine
Processes viscous ointments, pharmaceutical creams and gels using scraper agitation, controlled heating, high-shear homogenization and vacuum deaeration.
toothpaste mixing machine
Configured for dense toothpaste and high-viscosity pastes requiring powder dispersion, strong scraper agitation, air removal and suitable product discharge.
mayonnaise making machine
Combines oil and water phases under controlled mixing and homogenization for producing mayonnaise, salad dressings, sauces and other food emulsions.
URMACHINE Vacuum Emulsifying Mixer Specifications
Compare laboratory and industrial models below. Final vessel volume, motor power, dimensions, utilities and optional systems should be confirmed in the technical proposal for each project.
| Specification | UR-5 | UR-10 | UR-20 | URZRJ-30 | URZRJ-50 | URZRJ-100 | URZRJ-150 | URZRJ-200 | URZRJ-350 | URZRJ-500 | URZRJ-750 | URZRJ-1000 | URZRJ-2000 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Volume / Capacity | 5L / 7L | 10L / 15L | 20L / 30L | 30L | 50L | 100L | 150L | 200L | 350L | 500L | 750L | 1,000L | 2,000L |
| Homogenizer Power | 0.75 kW | 0.75 kW | 1.5 kW | 1.5 kW | 3 kW | 3 kW | 4 kW | 4 kW | 5.5 kW | 7.5 kW | 11 kW | 11 kW | 22 kW |
| Homogenizer Speed | 3,500 rpm | 3,500 rpm | 3,500 rpm | 0–3,500 rpm | 0–3,500 rpm | 0–3,500 rpm | 0–3,500 rpm | 0–3,500 rpm | 0–3,500 rpm | 0–3,500 rpm | 0–3,500 rpm | 0–3,500 rpm | 0–3,500 rpm |
| Scraper Mixer Power | 0.55 kW | 0.55 kW | 0.75 kW | 0.75 kW | 0.75 kW | 1.5 kW | 1.5 kW | 1.5 kW | 2.2 kW | 2.2 kW | 3.7 kW | 3.7 kW | 7.5 kW |
| Scraper Mixer Speed | 0–70 rpm | 0–70 rpm | 0–60 rpm | 0–70 rpm | 0–70 rpm | 0–70 rpm | 0–70 rpm | 0–70 rpm | 0–70 rpm | 0–50 rpm | 0–50 rpm | 0–50 rpm | 0–50 rpm |
| Heating Options | Electric or steam | Electric or steam | Electric or steam | Electric or steam | Electric or steam | Electric or steam | Electric or steam | Electric or steam | Electric or steam | Electric or steam | Electric or steam | Electric or steam | Electric or steam |
What Our Client Says
Learn from our clients what they say regarding doing business with us and the additional value that we offer.
“We integrated your high-shear vacuum emulsifying mixer into our skincare production line last year. The particle size reduction and texture consistency of our creams have improved significantly, with zero bubble issues during homogenization.”
David L.
Cosmetic Production Manager
“The URZRJ series vacuum emulsifier surpassed our expectations in both heating efficiency and hydraulic lifting stability. It strictly meets cGMP standards and makes batch-to-batch ointment processing seamless.”
Sarah K.
Pharma Technical Director
Why Choose URMACHINE for Vacuum Emulsifying Equipment?
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Vacuum Emulsifying Mixer: The Ultimate FAQ Guide
Expert insights on high-shear homogenization, vacuum deaeration, vessel sizing, high-viscosity processing, and cGMP compliance
Looking to elevate your cosmetic, pharmaceutical, or food emulsification production line? URMACHINE specializes in R&D, advanced design, precision manufacturing, and global supply of high-performance vacuum emulsifying mixing systems. We deliver flexible, turnkey liquid and cream processing solutions designed to optimize batch consistency, refine emulsion particle size, and maximize ROI.
As an ISO, CE, and SGS-certified smart manufacturing facility, URMACHINE provides end-to-end technical support worldwide. For over 15 years, we have served cosmetic manufacturers, pharmaceutical plants, and chemical processing facilities globally—engineering cGMP-compliant vacuum emulsifiers with lab-scale capacities (5L–20L) and industrial capacities (30L–2,000L+).
Contact our technical sales team today for detailed engineering specifications, custom vessel options, and customized quotes.
A vacuum emulsifying mixer combines high-shear homogenization, low-speed scraper mixing, vacuum deaeration, and temperature control within a closed vessel. It is engineered to process stable emulsions, fine dispersions, and high-viscosity formulations without entrapping air bubbles.
A regular mixer mainly circulates and blends liquid ingredients without significantly altering particle size. A vacuum emulsifying mixer applies high-shear mechanical forces to break down and refine droplet/particle sizes into sub-micron ranges while utilizing vacuum suction to continuously remove entrapped air for smooth, glossy, and stable products.
Our mixers are widely used across multiple industries:
• Cosmetics & Skincare: Creams, body lotions, ointments, facial masks, foundations, and sunscreen creams.
• Pharmaceuticals: Topical ointments, gels, emulsified creams, and medicinal syrups.
• Personal Care & Food: Toothpaste, shampoo, hair conditioners, mayonnaise, salad dressings, and sauces.
URMACHINE provides a full spectrum of production scales:
• Lab & Pilot Models: 5L, 10L, and 20L desktop or compact mobile systems.
• URZRJ Industrial Series: Production capacities ranging from 30L up to 2,000L+ with integrated water and oil phase pre-treatment vessels.
When selecting a vessel, consider your standard batch size, minimum/maximum operational volume requirements, and expected expansion goals. URMACHINE engineers can help confirm the ideal working volume versus total vessel capacity to prevent overfilling and ensure optimal homogenizer immersion.
Yes. The machine can be engineered specifically for high-viscosity creams, ointments, and pastes. High-torque agitator drives, double-action bidirectional counter-rotating scrapers, specialized homogenizer rotor-stator designs, and hydraulic tilting discharge systems ensure smooth processing and complete discharge of heavy materials.
Yes. The main emulsification vessel and auxiliary tanks feature jacketed walls configured for electric heating or steam heating, as well as rapid chilled-water cooling, allowing precise temperature control throughout the emulsification cycle.
Yes. All URMACHINE product-contact surfaces (inner vessel walls, homogenizer head, agitation paddles, scraping blades) are crafted from mirror-polished SUS316L stainless steel (Ra ≤ 0.4µm). Non-contact outer cladding can be specified in SUS304 or SUS316L to meet cGMP standards.
Yes. Rotatable CIP cleaning spray balls and automated CIP/SIP washdown configurations are available. Cleaning procedures, drain placement, and spray coverage can be custom-engineered prior to manufacturing to suit your factory's sanitization protocol.
Key configuration factors influencing pricing include:
1. Vessel Capacity: Lab (5L–20L) vs industrial scale (30L–2,000L).
2. Material Specification: Full SUS316L contact parts and surface polish level.
3. Drive Systems: Homogenizer power, motor brands, VFD speed control, and hydraulic lifting mechanisms.
4. Auxiliary Equipment: Water/oil phase pre-treatment tanks, vacuum pumps, CIP integration, and Siemens PLC touch screen automation packages.
Customization options include tailored vessel dimensions, top or bottom high-shear homogenizer mounting, electric vs steam jacket heating, hydraulic lid elevation, vacuum pump systems, specialized scraper materials, PLC touch-screen automation, and downstream filling line integration.
Yes. Formula trial testing can be arranged upon review of your raw material properties and processing requirements. Test scope, batch scale, expected emulsification results, and non-disclosure agreements (NDA) will be established prior to testing.
Yes. URMACHINE provides direct engineer dispatch for onsite overseas installation, commissioning, FAT/SAT qualification support, and operator training, backed by 24/7 remote video technical assistance and worldwide spare parts availability.
Contact information
venti@urmachine.com
Text
+86 17365104069
Address
No. 163 Wangjiang Street, Dongshan Subdistrict, Ruian City, Wenzhou City, Zhejiang Province, China
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Monday to Friday: 9:00 - 18:00
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