Industrial Vacuum Emulsifying Mixer

URMACHINE manufactures URZRJ industrial vacuum emulsifying mixers from 30L to 2,000L for commercial batch production. Each system combines high-shear homogenization, wall-scraping agitation, vacuum deaeration, heating and cooling to process creams, lotions, ointments, gels, toothpaste, mayonnaise, sauces and other emulsified or high-viscosity products.Available configurations include separate oil and water phase vessels, electric or steam heating, PLC process control, hydraulic lifting, vessel tilting, bottom discharge and connections to downstream production equipment.

URMACHINE Industrial Vacuum Emulsifying Mixer Solution

SpecificationURZRJ-30URZRJ-50URZRJ-100
Volume / Capacity30L50L100L
Homogenizer Power1.5 kW3 kW3 kW
Homogenizer Speed0–3,500 rpm0–3,500 rpm0–3,500 rpm
Scraper Mixer Power0.75 kW0.75 kW1.5 kW
Scraper Mixer Speed0–70 rpm0–70 rpm0–70 rpm
Heating OptionsElectric or steamElectric or steamElectric or steam
Product-Contact MaterialSUS316LSUS316LSUS316L
Other Structural MaterialSUS304SUS304SUS304

Schematic diagram of the Industrial Vacuum Emulsifying Mixer

Industrial Vacuum Emulsifying Mixer Working Video

Request Industrial Vacuum Emulsifying Mixer Quote

To help us tailor an accurate proposal, please provide your processing requirements. Our technical team will recommend the optimal Industrial Vacuum Emulsifying Mixer configuration and competitive factory-direct pricing.

Lab Vacuum Emulsifier Mixer
ENQUIRY URMACHINE
Specify your required working capacity (e.g., 5L, 10L, 25L, or 50L) and the minimum batch size needed for lab testing or pilot scale production.
Inform us about your target material (e.g., cosmetic cream, lotion, pharmaceutical ointment, toothpaste, or emulsion) and its estimated viscosity range.
Select your preferred heating method (electric heating or steam heating jacket) and state requirements for VFD speed control on both scraper agitator and high-shear homogenizer.
Share your local voltage standards (e.g., 220V/380V/415V, 50/60Hz, 3Phase) and preferred control interface (Button panel or Siemens PLC Touch Screen).
Let us know if you require SS316L for all contact parts (standard for pharma/cosmetics) and special mirror polishing standards (e.g., Ra < 0.4μm) for GMP compliance.
Provide your target destination port/country for freight estimation, and mention any auxiliary units needed (e.g., oil/water phase pre-treatment tanks or water chillers).

Why Configure Your Industrial Vacuum Emulsifying Mixer with URMACHINE?

Discover how URMACHINE tailored Industrial Vacuum Emulsifying Mixer systems meet your exact production requirements from pilot testing to full-scale manufacturing.

  • 🧪 Lab to Industrial Scale Coverage
  • 🛡️ High-Grade Stainless Steel Specs
  • 🔥 Flexible Heating & Process Options

The published range covers 5 L, 10 L and 20 L laboratory systems as well as URZRJ industrial models from 30 L to 2,000 L. This allows buyers to discuss formulation trials, pilot work and commercial production with the same equipment supplier while keeping each machine specification separate.

URMACHINE's current laboratory model table specifies SUS316L for product-contact material and SUS304 for other structural material. Material grade for an industrial model, auxiliary vessel, pipe, valve or optional component should be confirmed in the technical proposal rather than inferred from the laboratory range.

The published laboratory and industrial model tables list electric or steam heating. The appropriate method depends on processing temperature, batch size, local utilities and the required heating profile. Cooling-water conditions should also be supplied during configuration review.

The machine should be selected from the formula outward: first the product type, viscosity, batch and process stages; then the vessel, agitation, homogenizer, vacuum, temperature control, discharge and controls. This requirements-led approach is more reliable than selecting a machine from capacity alone.

Related products provided by URMACHINE

Emulsifier Operation, Cleaning, and Maintenance Support

A high-performance vacuum emulsifying machine depends on proper operation, thorough cleaning and sanitation, routine system inspection, and timely replacement of high-shear wear parts. Before operation, operators should follow the instruction manual and verified parameters for the specific formulation.

Recommended maintenance topics include:
1 Routine CIP / COP cleaning and sanitation after batch processing
2 Inspection of high-shear homogenizer (rotor/stator) and mechanical seals
3 Monitoring vacuum system sealing integrity and vacuum pump maintenance
4 Checking jacket heating/cooling efficiency and temperature control sensors
5 Inspecting wall-scraping agitators, PTFE blades, and hydraulic lifting mechanisms
6 Maintaining essential spare parts inventory (seals, PTFE scrapers, mechanical seals)
7 Logging homogenization speeds, batch parameters, and recording troubleshooting events

Contact information

Email

venti@urmachine.com

Tel

+86 17365104069

Address

No. 163 Wangjiang Street, Dongshan Subdistrict, Ruian City, Wenzhou City, Zhejiang Province, China

Working Hours

Monday to Friday: 9:00 - 18:00

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  • For project inquiries or technical drawings, please email us at venti@urmachine.com.
  • We will contact you within 1 working day