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ZCP-500 Automatic 3-in-1 Case Erector Packer Sealer

Compact 3-in-1 Monoblock System for High-Efficiency End-of-Line Packaging Automation

The ZCP-500 Automatic Case Erector Packer Sealer is a high-performance, space-saving monoblock system engineered to unify case erecting, automated product packing, and top/bottom tape sealing into a single continuous packaging line. Driven by 11 synchronized servo motors, it delivers precise, damage-free end-of-line packaging for pharmaceutical cartons, medicine bottles, cosmetic boxes, and food containers.

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CORE ARCHITECTURE // SYSTEM DATA

ZCP-500 / Packaging Cell

01 // ELECTRICAL PROFILE
AC 220/380V
3-Phase // 50Hz
LOAD: 4.5kw
02 // PNEUMATIC SUPPLY
0.5 – 0.8 MPa
FLOW RATE: ≤350L/min
03 // MATERIAL BUILD
Carbon Steel,
304 Stainless Steel,
Aluminum Alloys
ZCP-500 Product Layout
04 // OUTPUT THROUGHPUT
< 16 ctns / min
*Linked to product volume
05 // GEOMETRY ENVELOPE
L : 240 – 500 mm
W : 200 – 400 mm
H : 180 – 400 mm
Target Medium: Rigid Boxes
06 // PHYSICAL CALIBER
4200 × 2300 × 1900 mm
Net Mass: 1500 kg

ZCP-500 Versatile Packaging Matrix & Corrugated Case Adaptability

A / Collation Systems
Multi-Tier Matrix Stacking

The ZCP-500 supports automated multi-layer product collation, rapidly converting single-line infeed into structured matrices without damaging fragile carton edges.

Matrix Collation Formats
ZCP-500 2x3 arrangement matrix
2 × 3 GRID
ZCP-500 3x4 arrangement matrix
3 × 4 GRID
ZCP-500 4x6 arrangement matrix
4 × 6 GRID
B / Vacuum Gripper Engineering
Customized Pick & Place Tooling

Engineered with a gentle pneumatic vacuum gripper head tailored to your specific SKU matrix, ensuring zero surface scratches on blister packs, medicine bottles, or cosmetic boxes.

C / Carton Compatibility
Universal RSC Corrugated Case Fit

Seamlessly handles Standard Regular Slotted Cartons (RSC) ranging from 240×200×180mm up to 500×400×400mm with absolute squareness and precise tape sealing.

ZCP-500 MONOBLOCK

Precision
Integration.

The ZCP-500 Automatic Case Erector Packer Sealer unifies box opening, matrix product loading, and top/bottom tape sealing into an uncompromising 3-in-1 monoblock framework.

SERVO // 01

11-Axis Servo Motion Control

Powered by 11 synchronized servo controllers for microsecond-level precision during continuous case erecting, array collation, and box sealing workflows.

MONOBLOCK // 02

3-in-1 Compact Footprint

Integrates erecting, packing, and sealing in one streamlined system—optimizing factory floor space while achieving speeds up to 16 cases per minute.

PROTECTION // 03

Gentle Vacuum Pick-and-Place

Custom pneumatic suction tooling engineered for zero-damage handling of delicate pharmaceutical blister cards, vials, and rigid folding cartons.

COMPLIANCE // 04

Sanitary SUS304 Architecture

Constructed with premium heavy-duty SUS304 stainless steel following strict GMP sanitary standards with toolless 15-minute format changeovers.

URMACHINE // END-OF-LINE AUTOMATION MODEL: ZCP-500

Pack styles

Pharmaceuticals & Healthcare
Pharmaceuticals & Healthcare
Cosmetics & Personal Care
Cosmetics & Personal Care
Daily Chemicals
Daily Chemicals
Food & Beverage
Food & Beverage

ZCP-500 Seamless Turnkey End-of-Line Integration

01 // INFEED UPSTREAM

Upstream Line Sync

Seamless upstream cartoning and blister line integration, connecting high-speed box infeeds directly into the ZCP-500 collation module.

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02 // MONOBLOCK INTERLOCK

ZCP-500 Processing

Managed via 11-axis PLC interlocked motion control, unifying automated case erecting, matrix loading, and top/bottom sealing up to 16 cases/min.

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03 // OUTFEED DOWNSTREAM

Robotic Palletizing

Plug-and-play downstream robotic palletizing connectivity for automated case weighing, labeling, and continuous warehouse dispatching.

URMACHINE // SYSTEM INTEGRATION AUTOMATED END-OF-LINE FLOW

Send Your Samples for a Free Structural Case Testing Service

VERIFICATION 01

Claim your zero-risk evaluation run today with our free structural case testing service to check the perfect box folding alignment.

VERIFICATION 02

We provide full factory acceptance test (FAT) video validation prior to dispatch, ensuring no details are missed.

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Contact information

Email

venti@urmachine.com

Tel

+86 17365104069

Address

No. 163 Wangjiang Street, Dongshan Subdistrict, Ruian City, Wenzhou City, Zhejiang Province, China

Working Hours

Monday to Friday: 9:00 - 18:00

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  • For project inquiries or technical drawings, please email us at venti@urmachine.com.
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