Turnkey Softgel Manufacturing Line Configuration
You should not have to source each machine separately and then discover that the capacities, utilities or transfer points do not match. We configure the line as one connected process—from raw-material preparation to finished softgels—based on your formula, output and factory conditions.
Melt, mix and condition the gelatin mass under controlled temperature so it can form stable, uniform ribbons during encapsulation.
Mix, homogenize and, when required, deaerate the fill to support consistent dosing and product uniformity.
The encapsulation machine forms two ribbons, meters the fill and seals the capsule using matched die-roll tooling.
Transfer freshly formed capsules to the tumble-drying system to reduce surface moisture and help stabilize their shape.
Continue drying under controlled temperature, humidity and airflow until the product reaches its validated moisture target.
Inspect capsule appearance and sealing, remove nonconforming products, then connect optional counting, bottling, blister packing or secondary packaging equipment.
Softgel Production Line at a Glance
A softgel capsule production line is more than an encapsulation machine. It integrates material preparation, capsule forming and filling, controlled drying, inspection and optional packaging into one coordinated manufacturing process.
How Does a Softgel Capsule Production Line Work?
A complete line coordinates shell preparation, fill preparation, encapsulation and moisture control so every process stage supports the required finished output.
Prepare the Gelatin
Melt, mix and condition the shell mass under controlled temperature for stable ribbon formation.
Prepare the Fill Material
Mix and homogenize oils, liquids, suspensions or compatible fill materials.
Form, Fill & Seal
The rotary-die machine forms two shell ribbons, meters the fill and seals the capsule.
Initial Tumble Drying
Fresh softgels enter rotating drums to remove initial surface moisture.
Controlled Final Drying
Capsules continue drying under controlled temperature, humidity and airflow.
Inspect & Package
Finished capsules are inspected and connected to optional downstream packaging.
What Equipment Is Included in a Softgel Production Line?
The exact equipment depends on formulation, batch size, output and packaging method.
| Production Stage | Main Equipment | Main Function |
|---|---|---|
| Gelatin Preparation | Gelatin Melting / Preparation Tank | Melts, mixes and conditions shell material. |
| Gelatin Holding | Heated Holding Tank | Maintains stable process temperature. |
| Fill Preparation | Vacuum Mixing System | Mixes, homogenizes and deaerates fill material. |
| Encapsulation | Rotary-Die Encapsulation Machine | Forms, fills, seals and cuts softgel capsules. |
| Cooling | Water Chiller | Supports controlled process temperature. |
| Initial Drying | Tumble Dryer | Removes initial surface moisture. |
| Final Drying | Drying Room / Dryer | Controls humidity and final capsule moisture. |
| Inspection | Inspection / Sorting Equipment | Removes nonconforming softgels. |
| Packaging | Counting / Bottling / Blister | Packages finished capsules. |
Choose the Right Softgel Production Line Capacity
Start with your target output, capsule specification and growth plan. Select a model below to see which platform best fits your next stage of production.
320 mm Die-Roll Softgel
Encapsulation Machine
Choose wider tooling for industrial-scale production.
Choose the HTMBRG1316DD when your project calls for a 320 mm die roll, 16 plungers per side and servo-controlled direct drive. Its 232,000-capsule/hour reference output gives high-volume manufacturers a practical alternative when tooling width and dosing configuration matter more than selecting the fastest nominal model.
KEY SPECIFICATIONS
| Model | HTMBRG1316DD |
| Die Roll Speed | 1–7 rpm |
| Die Roll Size | Φ150 × 320 mm / 6 × 13 in |
| Plungers | 16 per side |
| Reference Output | 232,000 capsules/h |
| Dimensions (L×W×H) | 2,400 × 1,250 × 2,200 mm |
| Power | 18 kW |
| Weight | 2,200 kg |
| Dosing Specification | 1.5 ml, ±1.5% |
| Cooling | External water chiller |
| Main Drive / Control | Siemens PLC System |
| Die/Ribbon Lubrication | Micro-dosing, separate control |
| Pump and Plunger | 16 plungers / Direct drive servo |
Softgel Encapsulation Machine Comparison Matrix
Compare key engineering metrics across URMACHINE's complete range of laboratory, commercial scale, and industrial high-capacity softgel manufacturing lines.
| Model Specification | RGY2-15 | RGY10-15II | RGY10-15SF | RGY16-15V | RGY16-15SF | HTMBRG1316DD |
|---|---|---|---|---|---|---|
| Scale / Category | R&D / Lab Scale | Small–Medium Scale | Medium Scale | Medium–Large Scale | Large Scale | High-Capacity Industrial |
| Reference Output | 6,120 caps/h | 120,960 caps/h | 120,960 caps/h | 241,920 caps/h | 241,920 caps/h | 232,000 caps/h |
| Die Roll Size | Φ150 × 50 mm | Φ150 × 250 mm | Φ150 × 250 mm (6 × 10 in) | Φ150 × 250 mm | Φ150 × 250 mm (6 × 10 in) | Φ150 × 320 mm (6 × 13 in) |
| Die Roll Speed | 1–3.5 rpm | 1–5 rpm | 1–7 rpm | 1–10 rpm | 1–10 rpm | 1–7 rpm |
| Number of Plungers | 2 per side | 10 per side | 10 per side | 16 per side | 16 per side | 16 per side |
| Dosing Specification | 1.5 ml, ±1.5% | 1.5 ml, ±1.5% | 1.5 ml, ±1.5% | 1.5 ml, ±1.5% | 1.5 ml, ±1.5% | 1.5 ml, ±1.5% |
| Power Consumption | 2 kW | 7.5 kW | 15 kW | 12 kW | 15 kW | 18 kW |
| Dimensions (L×W×H) | 1,400 × 800 × 1,750 mm | 2,250 × 1,250 × 2,120 mm | 2,300 × 1,550 × 2,450 mm | 2,250 × 1,250 × 2,150 mm | 2,300 × 1,530 × 2,450 mm | 2,400 × 1,250 × 2,200 mm |
| Machine Weight | 600 kg | 1,900 kg | 1,900 kg | 2,200 kg | 2,200 kg | 2,200 kg |
| Control System | Standard PLC Touchscreen | HMI Touchscreen | Siemens PLC | Touchscreen PLC | Siemens PLC System | Siemens PLC System |
| Cooling Method | External water chiller | External water chiller | External chiller | External chiller | External water chiller | External water chiller |
| Lubrication System | Micro-lubrication system | Four independent pumps | Four independent pumps | Independent lubrication | Micro-dosing, separate control | Micro-dosing, separate control |
| Pump & Plunger Drive | Bearing-mounted precision pump | Bearing-mounted plunger pump | 10 plungers / Servo motor | Four independent dosing pumps | 16 plungers / Servo drive | 16 plungers / Direct drive servo |
Softgel Production Lines for Different Products
PharmaPharmaceutical Softgels
Compatible liquid and semi-solid pharmaceutical formulations.
NutraceuticalVitamins & Nutraceuticals
Vitamins, supplements and nutritional formulations.
Omega-3Fish Oil & Omega-3
Fish oil, Omega-3 and suitable lipid products.
SuspensionsSuspensions & Herbal
Compatible suspensions and higher-viscosity formulations.
CosmeticsCosmetic Softgels
Suitable cosmetic oils, serum capsules and custom shapes.
VeterinaryVeterinary Softgels
Animal-health and pet supplement applications.
Softgel Tumble & Final Drying System
Drying capacity must keep pace with encapsulation output. An undersized drying system can become the bottleneck of the entire line, while poorly controlled temperature, humidity or airflow can affect capsule shape, shell strength and final moisture.
RTD770×1100CS Dehumidifying Dryer
Batch DryingCombines rotating drums with controlled airflow for batch drying. We determine the required number of drums or dryer groups from your hourly capsule output, capsule loading and expected drying cycle.
| Specification | Reference value |
|---|---|
| Drum Size | Φ750 × 1100 mm |
| Reference Drying Time | 12–16 hours |
| Loading Capacity | 80 kg per drum |
| Airflow | 2,700 m³/hour per drum |
| Maximum Power | 25 kW per group |
Softgel Gelatin and Fill Preparation Equipment
Stable encapsulation begins before the material reaches the main machine. Your gelatin mass needs controlled heating and mixing, while the fill material may require homogenizing and deaeration. Tank capacity should match the encapsulation rate and your preferred batch schedule.
KEY SPECIFICATIONS
| Capacity | 100 / 200 / 300 L |
| Heating Power | 3 / 4 / 5 kW |
| Motor Power | 0.75 / 1.1 / 2.2 kW |
| Stirring Speed | 50 rpm |
| Working Temperature | <100°C |
Softgel Production Line Layout & Factory Requirements
Factory Planning Considerations
- Production capacity
- Floor space
- Material & personnel flow
- Temperature & humidity
- Electrical power
- Compressed air
- Cooling water
- Heating / steam
- Ventilation
- Maintenance access
How to Choose a Softgel Capsule Production Line
Product
Pharma, vitamin, fish oil, herbal, cosmetic or veterinary?
Fill Material
Oil, liquid, suspension or compatible semi-solid?
Capsule
Shape, size, fill volume and fill weight?
Capacity
Required capsules per hour, shift or day?
Shell Material
Gelatin or alternative formulation?
Factory
Room size, utilities and environmental conditions?
Packaging
Bulk, bottle, blister or carton?
Expansion
Future products, sizes or higher capacity?
What Affects Softgel Production Line Cost?
| Factor | Why It Affects Investment |
|---|---|
| Production Capacity | Higher output requires larger main and supporting systems. |
| Encapsulation Machine | Size, servo configuration, controls and tooling affect cost. |
| Preparation System | Tank size and quantity depend on batch requirements. |
| Drying System | Dryer quantity and environmental control depend on output. |
| Tooling | Multiple shapes and sizes require additional tooling. |
| Packaging | Bottling, blister and cartoning add downstream equipment. |
Frequently Asked Questions
What equipment is included in a complete softgel production line?
How do I choose the right production capacity?
Can one line produce different capsule shapes and sizes?
Can the same line produce gelatin and non-gelatin softgels?
How long does softgel drying take?
What utilities are required?
How much does a softgel production line cost?
What information is required for a quotation?
Contact information
venti@urmachine.com
Tel
+86 17365104069
Address
No. 163 Wangjiang Street, Dongshan Subdistrict, Ruian City, Wenzhou City, Zhejiang Province, China
Working Hours
Monday to Friday: 9:00 - 18:00
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